Machines and plants for the manufacture, treatment and processing of flat glass - Safety requirements - Part 9: Washing installations

This European Standard contains the safety requirements for the design and installation of stationary glass washing installations as shown as typical in Annex A. Glass washing installations are designed to perform the following functions: feeding of flat glass to the cleaning and drying unit and transport (delivery) to the estimation equipment and to the take-off position of the flat glass sheet. None of the processing phases requires direct manual intervention. This European Standard deals with the significant hazards, hazardous situations and events with the exception of those by interfaces with other machines used in a process line relevant to glass washing installations, when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard specifies the appropriate technical measures to eliminate or reduce risks which can arise from these significant hazards during commissioning, the operation and maintenance. Safety requirements and/or protective measures are given in Clause 5. When references are made to B level standards such as EN 953, EN 1037, EN 1088, EN 60204-1, EN ISO 13850 and EN ISO 13857, the manufacturer should carry out an adequate risk assessment for the requirements thereof where choice is necessary.

Maschinen und Anlagen zur Herstellung, Be- und Verarbeitung von Flachglas - Sicherheitsanforderungen - Teil 9: Waschmaschinen

1.1 Diese Europäische Norm enthält die Sicherheitsanforderungen für die Konstruktion und Installation von
stationären Glaswaschmaschinen, von denen typische Konstruktionen in Anhang A aufgezeigt sind.
Glaswaschmaschinen sind konstruiert, um die folgenden Funktionen auszuführen: Zuführen von Flachglas zur
Reinigungs- und Trockeneinheit und Transport hin zur Estimierung (Beurteilungsstation) und Abnahmestelle
der Flachglasscheibe. Keiner der Arbeitsvorgänge erfordert direkten manuellen Eingriff.
1.2 !Diese Europäische Norm behandelt die signifikanten Gefährdungen, Gefährdungssituationen und
Gefährdungsereignisse, die auf Glaswaschmaschinen zutreffen, mit Ausnahme von jenen, die durch die
Verknüpfung mit anderen Maschinen entstehen, die in einer Fertigungslinie zusammen mit zugehörigen
Glaswaschmaschinen eingesetzt werden, wenn sie bestimmungsgemäß und unter den Bedingungen des
Missbrauchs, die vernünftigerweise vom Hersteller vorhersehbar sind, verwendet werden (siehe
Abschnitt 4)". Diese Europäische Norm spezifiziert die entsprechenden technischen Maßnahmen zur
Beseitigung oder Verminderung der Risiken, die von den signifikanten Gefährdungen während der
Inbetriebnahme, Bedienung und Wartung ausgehen können. !Sicherheitsanforderungen und/oder Schutzmaßnahmen
sind in Abschnitt 5 angegeben. Bei Verweisungen auf eine Typ B-Norm wie EN 953, EN 1037,
EN 1088, EN 60204-1, EN ISO 13850 und EN ISO 13857 sollte der Hersteller eine angemessene Risikobeurteilung
für die darin enthaltenen Anforderungen durchführen, bei denen eine Auswahl notwendig ist."
1.3 Diese Europäische Norm gilt nicht für Maschinen zum Be- und Entladen von Glas (siehe EN 13035-5)
und für Stetigförderer (siehe EN 619) und Ventilatoren. Wenn spezifische Risiken durch ihre Verwendung als
ein integraler Teil von Flachglaswaschmaschinen entstehen, werden geeignete Maßnahmen spezifiziert.

Machines et installations pour la production, le façonnage et la transformation du verre plat - Exigences de sécurité - Partie 9 : Machines à laver le verre

1.1   La présente Norme européenne contient les prescriptions de sécurité relatives à la conception et à l'installation de machines à laver le verre stationnaires telles que celles illustrées par les exemples de l'Annexe A.
Les machines à laver le verre sont conçues pour assurer les fonctions suivantes: transfert du verre plat vers l'unité de nettoyage et de séchage, puis transport (livraison) de la plaque de verre vers l'équipement de vérification et l'emplacement de l'enlèvement. Aucune des phases du procédé ne nécessite une intervention manuelle directe.
1.2   !Les prescriptions de sécurité et/ou les mesures de prévention sont données à l’Article 5. Lorsque des références sont faites à des normes de type B telles que l’EN 953, l'EN 1037, l'EN 1088, l'EN 60204-1, l'EN ISO 13850 et l'EN ISO 13857, il convient que le fabricant effectue une appréciation du risque adéquate pour déterminer les prescriptions de la norme de type B qui s’appliquent." La présente Norme européenne spécifie les mesures techniques appropriées pour éliminer ou réduire les risques susceptibles d’être engendrés par ces phénomènes dangereux significatifs lors des opérations de mise en service, de fonctionnement et de maintenance. !Les prescriptions de sécurité et/ou les mesures de prévention sont données à l’Article 5. Lorsque des références sont faites à des normes de type B telles que l’EN 953, l'EN 1037, l'EN 1088, l'EN 60204-1, l'EN ISO 13850 et l'EN ISO 13857, il convient que le fabricant effectue une appréciation du risque adéquate pour déterminer les prescriptions de la norme de type B qui s’appliquent."
1.3   La présente Norme européenne ne s'applique pas aux machines pour le chargement et au déchargement du verre (voir l’EN 13035-5) ni aux convoyeurs (voir l’EN 619) et ventilateurs. S'il existe des risques spécifiques émanant de leur utilisation en tant que partie intégrante des machines à laver le verre plat, des mesures appropriées sont alors définies.

Stroji in obrati za proizvodnjo, obdelavo in predelavo ravnega stekla - Varnostne zahteve - 9. del: Naprave za pranje

Ta evropski standard vsebuje zahteve za načrtovanje in namestitev stacionarnih naprav za pranje stekla, kar je prikazano kot značilno v Dodatku A. Naprave za pranje stekla so zasnovane za opravljanje naslednjih funkcij: dovajanje ravnega stekla do enote za čiščenje in sušenje in prevoz (dostava) do opreme za ocenjevanje in do odjemne pozicije ravnega stekla po ploščah. Nobena od faz postopka ne zahteva neposrednega ročnega posega. Ta evropski standard obravnava velike nevarnosti, nevarne situacije in primere, z izjemo tistih, ki so povezani z drugimi stroji, ki se uporabljajo v procesni liniji naprav za pranje stekla, kadar se uporabljajo v skladu z namembnostjo in pod pogoji napačne uporabe, ki jih proizvajalec lahko razumno predvidi (glej Klavzulo 4). Ta evropski standard opredeljuje ustrezne tehnične ukrepe za odpravo ali zmanjševanje tveganj, ki lahko nastanejo zaradi teh velikih nevarnosti med usposobitvijo za zagon, obratovanjem in vzdrževanjem. !Varnostne zahteve in/ali zaščitni ukrepi so podani v Klavzuli 5. Ob sklicu na standarde ravni B, kot so EN 953, EN 1037, EN 1088, EN 60204-1, EN ISO 13850 in EN ISO 13857, mora proizvajalec opraviti ustrezno oceno tveganja za zahteve le-teh, kjer je potrebna izbira.

General Information

Status
Published
Publication Date
06-Apr-2010
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
15-Mar-2010
Due Date
20-May-2010
Completion Date
07-Apr-2010

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Stroji in obrati za proizvodnjo, obdelavo in predelavo ravnega stekla - Varnostne zahteve - 9. del: Naprave za pranjeMaschinen und Anlagen zur Herstellung, Be- und Verarbeitung von Flachglas - Sicherheitsanforderungen - Teil 9: WaschmaschinenMachines et installations pour la production, le façonnage et la transformation du verre plat - Exigences de sécurité - Partie 9 : Machines à laver le verreMachines and plants for the manufacture, treatment and processing of flat glass - Safety requirements - Part 9: Washing installations81.100Equipment for the glass and ceramics industriesICS:Ta slovenski standard je istoveten z:EN 13035-9:2006+A1:2010SIST EN 13035-9:2007+A1:2010en,fr01-maj-2010SIST EN 13035-9:2007+A1:2010SLOVENSKI
STANDARD



SIST EN 13035-9:2007+A1:2010



EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 13035-9:2006+A1
March 2010 ICS 81.100 Supersedes EN 13035-9:2006English Version
Machines and plants for the manufacture, treatment and processing of flat glass - Safety requirements - Part 9: Washing installations
Machines et installations pour la production, le façonnage et la transformation du verre plat - Exigences de sécurité - Partie 9: Machines à laver le verre
Maschinen und Anlagen zur Herstellung, Be- und Verarbeitung von Flachglas - Sicherheitsanforderungen - Teil 9: Waschmaschinen This European Standard was approved by CEN on 24 May 2006 and includes Amendment 1 approved by CEN on 24 January 2010.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13035-9:2006+A1:2010: ESIST EN 13035-9:2007+A1:2010



EN 13035-9:2006+A1:2010 (E) 2 Contents Page Foreword .3Introduction .41Scope .52Normative references .53Terms and definitions .74List of significant hazards .85Safety requirements and/or protective measures .96Verification of safety requirements and/or protective measures . 117Information for use . 12Annex A (informative)
Typical constructions . 14Annex B (normative)
!!!!Noise-test code"""" . 17Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC"""" . 19Annex ZB (informative)
!!!!Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC"""" . 20Bibliography . 21
Figures Figure A.1 — Scrubbing unit . 14Figure A.2 — Double face scrubbing unit . 15Figure A.3 — Washing unit . 15Figure A.4 — Double washing unit . 16Figure A.5 — Drying unit. 16
Tables !!!!Table 1 — List of significant hazards" . 9!Table 2 — Verification of safety requirements and/or protective measures" . 12 SIST EN 13035-9:2007+A1:2010



EN 13035-9:2006+A1:2010 (E) 3 Foreword This document (EN 13035-9:2006+A1:2010) has been prepared by Technical Committee CEN/TC 151 “Con-struction equipment and building material machines — Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2010, and conflicting national standards shall be with-drawn at the latest by September 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2010-01-24. This document supersedes EN 13035-9:2006. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! ". This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document." It is one of a series concerning machinery for the treatment and processing of flat glass (see Bibliography). According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. SIST EN 13035-9:2007+A1:2010



EN 13035-9:2006+A1:2010 (E) 4 Introduction This European Standard is a type C standard as stated in EN ISO 12100-1. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard. When provisions of this type C standard are different from those stated in type A or B standards, the provi-sions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. SIST EN 13035-9:2007+A1:2010



EN 13035-9:2006+A1:2010 (E) 5
1 Scope 1.1 This European Standard contains the safety requirements for the design and installation of stationary glass washing installations as shown as typical in Annex A. Glass washing installations are designed to perform the following functions: feeding of flat glass to the clean-ing and drying unit and transport (delivery) to the estimation equipment and to the take-off position of the flat glass sheet. None of the processing phases requires direct manual intervention. 1.2 !!!!This European Standard deals with the significant hazards, hazardous situations and events with the exception of those by interfaces with other machines used in a process line relevant to glass washing installa-tions, when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4)." This European Standard specifies the appropriate technical measures to eliminate or reduce risks which can arise from these significant hazards during commissioning, the opera-tion and maintenance. ! Safety requirements and/or protective measures are given in Clause 5. When ref-erences are made to B level standards such as EN 953, EN 1037, EN 1088, EN 60204-1, EN ISO 13850 and EN ISO 13857, the manufacturer should carry out an adequate risk assessment for the requirements thereof where choice is necessary." 1.3 This European Standard is not applicable to machines for loading and unloading of glass (see EN 13035-5) and to conveyors (see EN 619) and fans. If there are specific risks that arise by their use as an inte-gral part of flat glass washing installations, appropriate measures are specified. 1.4 This European Standard is not applicable to glass washing installations for automotive and bent glass. 1.5 This European Standard is not applicable to water preparation and disposal of waste washing liquid. 1.6 This European Standard is not applicable to machinery manufactured before the date of publication of this European Standard by CEN. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated refer-ences, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. !deleted text" EN 953:1997, Safety of machinery — Guards — General requirements for the design and construction of fixed and movable guards !deleted text" EN 1037:1995, Safety of machinery — Prevention of unexpected start-up !deleted text" EN 1088:1995, Safety of machinery — Interlocking devices associated with guards — Principles for design and selection EN 1760-2:2001, Safety of machinery — Pressure sensitive protective devices — Part 2: General principles for the design and testing of pressure sensitive edges and pressure sensitive bars SIST EN 13035-9:2007+A1:2010



EN 13035-9:2006+A1:2010 (E) 6 !EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — Part 1: General require-ments (IEC 60204-1:2005, modified)" EN 60529:1991, Degrees of protection provided by enclosures (IP-Code) (IEC 60529:1989) !EN 61310-1:2008, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for visual, acoustic and tactile signals (IEC 61310-1:2007)" EN 61496-1:2004, Safety of machinery — Electro-sensitive protective equipment — Part 1: General require-ments and tests (IEC 61496-1:2004, modified) !deleted text" !EN ISO 3744:2009", Acoustics — Determination of sound power levels of noise sources using sound pressure — Engineering method in an essentially free field over a reflecting plane (ISO 3744:1994) !EN ISO 3746:2009, Acoustics — Determination of sound power levels of noise sources using sound pres-sure — Survey method using an enveloping measurement surface over a reflecting plane (ISO 3746:1995, including Cor 1:1995)" !EN ISO 3747:2009, Acoustics — Determination of sound power levels of noise sources using sound pres-sure — Comparison method in situ (ISO 3747:2000) EN ISO 4871:2009, Acoustics — Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 11201:2009, Acoustics — Noise emitted by machinery and equipment — Measurement of emission sound pressure levels at a work station and at other specified positions — Engineering method in an essen-tially free field over a reflecting plane (ISO 11201:1995, including Cor 1:1997) EN ISO 11202:2009, Acoustics — Noise emitted by machinery and equipment — Measurement of emission sound pressure levels at a work station and at other specified positions — Survey method in situ (ISO 11202:1995)" !EN ISO 11204:2009, Acoustics — Noise emitted by machinery and equipment — Measurement of emis-sion sound pressure levels at a work station and at other specified positions — Method requiring environ-mental corrections (ISO 11204:1995, including Cor 1:1997)" !EN ISO 11688-1:2009", Acoustics — Recommended practice for the design of low-noise machinery and equipment — Part 1: Planning (ISO/TR 11688-1:1995) EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Tech-nical principles (ISO 12100-2:2003) !EN ISO 13849-1:2008, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13850:2008, Safety of machinery — Emergency stop — Principles for design (ISO 13850:2006) EN ISO 13857:2008, Safety of machinery — Safety distances to prevent hazard zones being reached by up-per and lower limbs (ISO 13857:2008) CLC/TS 61496-2:2006, Safety of machinery — Electro-sensitive protective equipment — Part 2: Particular requirements for equipment using active opto-electronic protective devices (AOPDs) (IEC 61496-2:2006)" SIST EN 13035-9:2007+A1:2010



EN 13035-9:2006+A1:2010 (E) 7 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following apply. 3.1 installations consist of the following parts:  inlet site;  scrubbing unit;  washing unit;  drying unit;  outlet site. It is pointed out that a washing machine can be composed of more than one scrubbing or washing unit 3.1.1 inlet site and/or outlet site 3.1.1.1 in the case of horizontal washing installations, these sites are composed of rotating rollers or beltings 3.1.1.2 in the case of vertical washing installations, the glass sheets are transported by moving them on their edge with rollers or beltings while leaning stable against a support with rolls 3.1.2 washing 3.1.2.1 scrubbing unit machine composed of a horizontal or vertical beam on which brushes are mounted with the rotation axis
perpendicular to the surface of the sheet.
NOTE The brushes, integral with the beam, move along vertically with respect to the thickness of the glass sheet. Special clamping rollers lead and hold the glass sheet when being scrubbed (see Annex A, Figures A.1 and A.2) 3.1.2.2 washing unit machines that wash and rinse glass.
NOTE 1 These machines are basically composed of rotating brushes with an axis located transversely to the feeding direction of the glass sheet. These brushes can be positioned either on the upper or lower surface of the glass or on both sides. The brush is made of a shaft, preferably of metal, provided with plastic bristles, the location of which varies from one machine to another. The washing operation is performed by the rotating brush. In addition, tubes are also provided with nozzles which spray water with detergents or (pure) water for rinsing on to the glass sheet. NOTE 2 The height of the brushes is adjustable according to the thickness of the glass. Rollers clamping the glass sheets while being washed are located both downstream and upstream from the brushes (see
Annex A, Figures A.3 and A.4) 3.1.3 drying unit machines consisting of one or several pairs of blowers providing air flows which remove water from the
surface of the glass sheet.
SIST EN 13035-9:2007+A1:2010



EN 13035-9:2006+A1:2010 (E) 8 NOTE Blowers are linked with fans (see Annex A, Figure A.5) 4 List of significant hazards This clause contains the hazards, hazardous situations and events, as far as they are dealt with in this
European Standard identified by risk assessment as significant for washing installations and which require action to eliminate or reduce the risk. !deleted text"
SIST EN 13035-9:2007+A1:2010



EN 13035-9:2006+A1:2010 (E) 9 ! Table 1 — List of significant hazards Hazards Danger zone/dangerous items Preventive measures: see clause 4.1 Mechanical hazards 4.1.1 Crushing and drawing-in hazard Reaching of the clamping rollers lo-cated at the entrance to scrubbing or washing units by hand 5.3; 5.13 Moving parts inside the washing and drying unit 5.2; 5.12; 5.13 4.1.2 Crushing and shearing hazard Vertical washing installation: moving glass on the inlet and outlet con-veyor/support with rolls 5.4; 5.13 Moving glass inside the scrubbing, washing and drying unit 5.2; 5.12; 5.13 4.1.3 Cutting hazard Moving glass inside the washing and drying unit 5.2; 5.12; 5.13 4.1.4 Entanglement hazard Rolls of horizontal inlet and/or outlet conveyors 5.5 4.2 Electric
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