SIST EN 1757:2022
(Main)Safety of industrial trucks - Pedestrian controlled manual platform trucks
Safety of industrial trucks - Pedestrian controlled manual platform trucks
8. Scope
1.1 This European Standard applies to pedestrian propelled industrial platform trucks as defined in clause 3.1 with a rated capacity up to and including 500 kg, hereinafter referred to as "trucks" and designed for general purposes.
1.2 This standard does not apply to:
- shopping trolleys referred to in EN 1929 Parts 1 to 6 (CEN/TC 291);
- roll containers referred to in EN 12674 Parts 1 to 4 (CEN/TC 261);
- trucks that are intended to be towed by powered vehicles, e.g. milk-run-trains/train of trailers/Routenzüge.
1.3 This standard deals with the technical requirements to minimise the hazards listed in clause 4 which can arise during commissioning, operation and maintenance of trucks when carried out in accordance with the specifications as intended by the manufacturer.
1.4 This standard does not establish the additional requirements for:
- operation in severe conditions (e.g. extreme environmental conditions such as: freezer applications, high temperatures, corrosive environment);
- operation subject to special rules (e.g. potentially explosive atmospheres);
- handling of loads the nature of which could lead to dangerous situations (e.g. molten metal, acids/alcalies, radiating materials, specially brittle loads);
- hazards occurring during construction, transportation, decommissioning and disposal;
- direct contact with foodstuffs;
- operation on gradients or on surfaces other than smooth, level, hard surfaces;
- trucks designed for special applications : trucks used in hospitals, dinner, trolley;
- trucks fitted with hinged or sliding doors.
1.5 Other possible limitations of the scope of other standards referred to that also apply to this standard.
1.6 Hazards relevant to visibility and static electricity are not dealt with in this standard.
Sicherheit von Flurförderzeugen - Mitgänger-Plattformwagen
Dieses Dokument gilt für Mitgänger-Plattformwagen nach 3.1 mit einer Nenntragfähigkeit von bis zu 500 kg, nachfolgend als „Plattformwagen“ bezeichnet, welche für den allgemeinen Gebrauch konstruiert wurden.
Dieses Dokument gilt nicht für:
— Einkaufswagen nach EN 1929, Teile 1 bis 4 und 7 (CEN/TC 291);
— Rollbehälter nach EN 12674, Teile 1 bis 4 (CEN/TC 261);
— Wagen, die zum Ziehen durch motorisierte Fahrzeuge vorgesehen sind, z. B. Milk-run-Züge/Lastzüge/Routenzüge.
Dieses Dokument behandelt die technischen Anforderungen, um die in Anhang C aufgeführten Gefährdungen zu minimieren, die während der in Übereinstimmung mit den Vorgaben des Herstellers durchgeführten Inbetriebnahme, des Betriebes und der Instandhaltung von Plattformwagen entstehen können.
Dieses Dokument legt keine zusätzlichen Anforderungen fest für:
— den Betrieb unter erschwerten Bedingungen (z. B. Umgebungsbedingungen wie Kühlhausbetrieb, hohe Temperaturen, korrosive Umgebung):
— den Betrieb unter bestimmten Regeln (z. B. mögliche explosionsfähige Atmosphären);
— die Handhabung von Lasten, deren Eigenschaften zu gefährlichen Situationen führen können (z. B. feuerflüssige Massen, Säuren/Basen, radioaktive Materialien, besonders brüchige Lasten);
— Gefährdungen, die während der Produktion, des Transports, der Außerbetriebnahme und der Verschrottung auftreten;
— Plattformwagen, die in direktem Kontakt mit Lebensmitteln stehen;
— die Verwendung auf Neigungen oder auf anderen als glatten, ebenen und festen Untergründen;
— Plattformwagen für besondere Anwendungen (z. B. Plattformwagen für die Verwendung in Krankenhäusern als Speisewagen);
— Plattformwagen mit Pendel- oder Schiebetüren.
Weitere mögliche Begrenzungen des Anwendungsbereiches anderer Normen, auf die in diesem Dokument Bezug genommen wird, müssen auch berücksichtigt werden.
Gefährdungen durch Lärm, Vibration, Sichtverhältnisse und statische Elektrizität sind nicht Bestandteil dieses Dokuments.
Dieses Dokument gilt für Plattformwagen, die nach der Veröffentlichung der Norm hergestellt werden.
Sécurité des chariots de manutention - Chariots manuels à plateforme à conducteurs à pied
Le présent document s'applique aux chariots manuels de manutention à plateforme tels que définis en 3.1, ayant une capacité nominale jusqu'à 500 kg inclus, désignés ci-après « chariots » et conçus pour un usage général.
Le présent document ne s'applique pas aux :
chariots d’achat référencés dans l’EN 1929, parties 1 à 4 et 7 (CEN/TC 291) ;
conteneurs à roulettes référencés dans l’EN 12674, parties 1 à 4 (CEN/TC 261) ;
chariots qui sont prévus pour être tractés par des véhicules motorisés, par exemple, milkruns / trains routiers / trains logistiques.
Le présent document traite des prescriptions techniques pour minimiser les phénomènes dangereux, énumérés à l’Article 4, qui peuvent apparaître pendant la mise en service, le fonctionnement et la maintenance des chariots lorsqu'ils sont utilisés conformément aux spécifications telles que prévues par le fabricant.
Le présent document n’établit pas de prescriptions complémentaires pour :
l'utilisation dans des conditions sévères (par exemple, des conditions environnementales extrêmes telles que : applications frigorifiques, hautes températures, environnement corrosif) ;
l'utilisation sujette à des règles spéciales (par exemple, atmosphères potentiellement explosibles) ;
la manutention de charges dont la nature pourrait conduire à des situations dangereuses (par exemple, métal en fusion, acide/base, matériaux émetteurs de radiations, charges particulièrement fragiles) ;
les phénomènes dangereux apparaissant pendant la fabrication, le transport, la mise hors service et la mise au rebut ;
les contacts directs avec les denrées alimentaires ;
l'utilisation dans des pentes ou sur des surfaces autres que des surfaces lisses, planes et dures ;
les chariots conçus pour des applications spéciales : chariots utilisés dans les hôpitaux, dîner, trolley ;
les chariots équipés de portes battantes ou coulissantes.
Les autres limitations possibles du domaine d'application des autres normes en référence qui s'appliquent également au présent document.
Les phénomènes dangereux dus au bruit, aux vibrations, à la visibilité et à l'électricité statique ne sont pas traités dans le présent document.
Les phénomènes dangereux dus au bruit, aux vibrations, à la visibilité et à l'électricité statique ne sont pas traités dans le présent document.
Le présent document s'applique aux chariots fabriqués après la date de la publication.
Varnost vozil za talni transport - Ročno gnana vozila z visokim dvigom
1.1 Ta evropski standard se uporablja za ročno gnana vozila z visokim dvigom za talni transport, kot je določeno v točki 3.1., z nazivno nosilnostjo do vključno 500 kg (v nadaljevanju: »vozila«), ki so namenjena za splošno uporabo.
1.2 Ta standard se ne uporablja za:
– nakupovalne vozičke, navedene v delih od 1 do 6 standarda EN 1929 (CEN/TC 291);
– transportne vozičke z ograjo, navedene v delih od 1 do 4 standarda EN 12674 (CEN/TC 261);
– vozila, namenjena vleki z gnanimi vozili (npr. vlečna skladiščna vozila – »milk-run«).
1.3 Ta standard obravnava tehnične zahteve za zmanjšanje nevarnosti iz točke 4, ki se lahko pojavijo med zagonom, obratovanjem in vzdrževanjem vozil, kadar se ti postopki izvajajo v skladu s specifikacijami proizvajalca.
1.4 Ta standard ne določa dodatnih zahtev za:
– obratovanje v zahtevnih razmerah (npr. izjemni okoljski pogoji, kot so zmrzal, visoke temperature, korozivno okolje);
– obratovanje, pri katerem veljajo posebna pravila (npr. potencialno eksplozivne atmosfere);
– ravnanje s tovori, ki lahko povzročijo nevarne razmere (npr. taljena kovina, kisline/baze, sevajoči materiali, posebej krhki tovori);
– nevarnosti, ki se pojavijo med gradnjo, prevozom, prenehanjem uporabe in odstranitvijo;
– neposreden stik z živili;
– obratovanje na pobočjih ali površinah, ki niso gladke, ravne in trdne;
– vozila, zasnovana za posebne primere rabe (npr. v bolnišnicah, vozički za strežbo);
– vozila z vrati na tečajih ali drsnimi vrati.
1.5 Druge možne omejitve glede področja uporabe drugih povezanih standardov veljajo tudi za ta standard.
1.6 Ta standard ne obravnava nevarnosti v zvezi z vidljivostjo in statično elektriko.
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
SIST EN 1757:2022
01-oktober-2022
Nadomešča:
SIST EN 1757-3:2003
Varnost vozil za talni transport - Ročno gnana vozila z visokim dvigom
Safety of industrial trucks - Pedestrian controlled manual platform trucks
Sicherheit von Flurförderzeugen - Mitgänger-Plattformwagen
Sécurité des chariots de manutention - Chariots manuels à plateforme à conducteurs à
pied
Ta slovenski standard je istoveten z: EN 1757:2022
ICS:
53.060 Industrijski tovornjaki Industrial trucks
SIST EN 1757:2022 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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SIST EN 1757:2022
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SIST EN 1757:2022
EN 1757
EUROPEAN STANDARD
NORME EUROPÉENNE
May 2022
EUROPÄISCHE NORM
ICS 53.060 Supersedes EN 1757-3:2002
English Version
Safety of industrial trucks - Pedestrian propelled industrial
platform trucks
Sécurité des chariots de manutention - Chariot de Sicherheit von Flurförderzeugen -
manutention à plateforme à propulsion manuelle Mitgängerbetriebene Plattformwagen
This European Standard was approved by CEN on 27 March 2022.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2022 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1757:2022 E
worldwide for CEN national Members.
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SIST EN 1757:2022
EN 1757:2022 (E)
Contents Page
European foreword . 4
Introduction . 5
1 Scope . 6
2 Normative references . 7
3 Terms and definitions . 7
4 Requirements . 8
4.1 Design and construction forces for truck . 8
4.2 Propelling, steering . 8
4.2.1 General. 8
4.2.2 Tiller . 8
4.2.3 Push/pull handles. 9
4.3 Wheels and castors . 9
4.3.1 Specifications . 9
4.3.2 Wheel guards . 9
4.4 Parking brake . 10
4.5 Stability . 10
4.6 Protection against crushing and shearing points . 10
4.7 Edges and angles . 10
5 Verifications of safety requirements and/or measures . 11
5.1 General. 11
5.2 Design verification on truck type . 11
5.2.1 General. 11
5.2.2 Structural test . 11
5.2.3 Verification of design and construction forces . 11
5.2.4 Verification of the parking brake . 11
5.2.5 Verification of the stability . 11
5.3 Functional routine verification . 12
5.3.1 General. 12
5.3.2 Inspection . 12
5.3.3 Dynamic tests . 12
6 Information for use . 12
6.1 General. 12
6.2 Instruction label or handbook . 12
6.2.1 General. 12
6.2.2 General obligation . 12
6.2.3 Intended uses . 12
6.2.4 Residual risks . 13
6.2.5 Prohibited uses . 13
6.2.6 Instructions for service and maintenance of the truck . 13
6.2.7 Instructions for transportation . 13
6.3 Minimum marking . 14
6.3.1 Information plates . 14
6.3.2 Warnings . 14
6.3.3 Languages . 14
2
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SIST EN 1757:2022
EN 1757:2022 (E)
Annex A (normative) Method for measurement of forces (F) . 15
A.1 Conditions for test . 15
A.2 Measurement of starting force and rolling force . 15
A.3 Measurement of the steering force . 15
A.3.1 Steering by means of a tiller: . 15
A.3.2 Steering by means of horizontal or vertical bars: . 16
Annex B (normative) Stability tests for pedestrian propelled industrial platform trucks . 17
B.1 Conditions of validity . 17
B.2 Acceptance conditions . 17
B.3 Description of tests . 17
B.3.1 Dynamic longitudinal test . 17
B.3.2 Static tests . 18
Annex C (informative) List of significant hazards . 21
Bibliography . 23
3
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SIST EN 1757:2022
EN 1757:2022 (E)
European foreword
This document (EN 1757:2022) has been prepared by Technical Committee CEN/TC 150 “Industrial
trucks - Safety”, the secretariat of which is held by BSI.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by November 2022, and conflicting national standards
shall be withdrawn at the latest by November 2022.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 1757-3:2002.
In comparison with the previous edition, the following technical modifications have been made:
— application changed to pedestrian propelled industrial platform trucks as defined in 3.1 with a
rated capacity up to and including 500 kg (in the previous edition 1 000 kg);
— example given for trucks that are intended to be towed by powered vehicles;
1
— reference made to EN ISO 3691-1:2015 and ISO 5053-1;
— definition 3.1 and 3.2 revised;
— definition 3.5 (operator) deleted;
— minimum span of tiller changed into 200 mm for each hand (alignment with EN ISO 3691-5);
— Bibliography updated.
Any feedback and questions on this document should be directed to the users’ national standards body.
A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.
1
As impacted by EN ISO 3691-1:2015/A1:2020.
4
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SIST EN 1757:2022
EN 1757:2022 (E)
Introduction
This document is a Type-C standard as stated in EN ISO 12100.
This document is of relevance, in particular, for the following stakeholder groups representing the
market players with regard to machinery safety:
— machine manufacturers (small, medium and large enterprises);
— health and safety bodies (regulators, accident prevention organizations, market surveillance, etc.).
Others can be affected by the level of machinery safety achieved with the means of the document by the
above-mentioned stakeholder groups:
— machine users/employers (small, medium and large enterprises);
— machine users/employees (e.g. trade unions, organizations for people with special needs);
— service providers, e.g. for maintenance (small, medium and large enterprises);
— consumers (in case of machinery intended for use by consumers).
The above-mentioned stakeholder groups have been given the possibility to participate at the drafting
process of this document.
The machinery concerned and the extent to which hazards, hazardous situations or hazardous events
are covered are indicated in the Scope of this document.
When requirements of this type-C standard are different from those which are stated in type-A or type-
B standards, the requirements of this type-C standard take precedence over the requirements of the
other standards for machines that have been designed and built according to the requirements of this
type-C standard.
5
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SIST EN 1757:2022
EN 1757:2022 (E)
1 Scope
This document applies to pedestrian propelled industrial platform trucks as defined in 3.1 with a rated
capacity up to and including 500 kg, hereinafter referred to as “trucks” and designed for general
purposes.
This document does not apply to:
— shopping trolleys referred to in EN 1929, Parts 1 to 4 and 7 (CEN/TC 291);
— roll containers referred to in EN 12674, Parts 1 to 4 (CEN/TC 261);
— trucks that are intended to be towed by powered vehicles, e.g. milk-run-trains/trailer trains/tugger
trains.
This document deals with the technical requirements to minimize the hazards listed in Annex C which
can arise during commissioning, operation and maintenance of trucks when carried out in accordance
with the specifications as intended by the manufacturer.
This document does not specify the additional requirements for:
— operation in severe conditions (e.g. extreme environmental conditions such as: freezer applications,
high temperatures, corrosive environment);
— operation subject to special rules (e.g. potentially explosive atmospheres);
— handling of loads the nature of which could lead to dangerous situations (e.g. molten metal,
acids/alkalis, radiating materials, especially brittle loads);
— hazards occurring during construction, transportation, decommissioning and disposal;
— direct contact with foodstuffs;
— operation on gradients or on surfaces other than smooth, level, hard surfaces;
— trucks designed for special applications (e.g., trucks used in hospitals as dinner trollies);
— trucks fitted with hinged or sliding doors.
Other possible limitations of the scope of other standards referred to that also apply to this document.
Hazards relating to noise, vibration, visibility and static electricity are not dealt with in this document.
This document applies to trucks manufactured after the date of issue.
6
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SIST EN 1757:2022
EN 1757:2022 (E)
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
1
EN ISO 3691-1:2015, Industrial trucks - Safety requirements and verification - Part 1: Self-propelled
industrial trucks, other than driverless trucks, variable-reach trucks and burden-carrier trucks
(ISO 3691-1:2011, including Cor 1:2013)
EN 12532, Castors and wheels - Castors and wheels for applications up to 1,1 m/s (4 km/h)
ISO 5053-1, Industrial trucks — Vocabulary — Part 1: Types of industrial trucks
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 5053-1 and the following
apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— IEC Electropedia: available at https://www.electropedia.org/
— ISO Online browsing platform: available at https://www.iso.org/obp
3.1
pedestrian propelled industrial platform truck
industrial truck with at least 3 wheels on at least 2 axles and fitted with a non-lifting load-carrying
platform and possibly with one or several shelves, designed to be manually pushed, pulled and steered
by a pedestrian operator by means of a bar or tiller handle to move loads from one place to another one
on a smooth, level, hard surface
3.2
rated capacity
load in kilograms given by the manufacturer, which is defined for a load uniformly and equally
distributed over the load carrying platform and the shelves if any
3.3
intended operating position
position in which the operator can control all operational functions as intended by the manufacturer
3.4
intended operation
use for which the truck is designed according to the manufacturer’s instructions
7
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SIST EN 1757:2022
EN 1757:2022 (E)
4 Requirements
4.1 Design and construction forces for truck
The design and construction of the truck shall be such that the maximum forces required for truck
function (propelling, steering) shall not exceed the values given in Table 1 (see 5.2.3).
Table 1 — Maximum allowed forces
Test load Propelling Steering
Starting Rolling
kg N N N
250 150 75 150
500 200 100 200
NOTE The values in Table 1 are for truck design validation and might not be
representative of the actual operating forces in the workplace (see 6.2.4).
4.2 Propelling, steering
4.2.1 General
Push/pull handle(s) either vertical or horizontal and/or a tiller shall be provided to allow an operator
to push, pull and steer the truck.
4.2.2 Tiller
The tiller shall be provided wit
...
SLOVENSKI STANDARD
oSIST prEN 1757:2021
01-januar-2021
Varnost vozil za talni transport - Ročno gnana vozila z visokim dvigom
Safety of industrial trucks - Pedestrian controlled manual platform trucks
Sicherheit von Flurförderzeugen - Mitgänger-Plattformwagen
Sécurité des chariots de manutention - Chariots manuels à plateforme à conducteurs à
pied
Ta slovenski standard je istoveten z: prEN 1757
ICS:
53.060 Industrijski tovornjaki Industrial trucks
oSIST prEN 1757:2021 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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oSIST prEN 1757:2021
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oSIST prEN 1757:2021
DRAFT
EUROPEAN STANDARD
prEN 1757
NORME EUROPÉENNE
EUROPÄISCHE NORM
November 2020
ICS 53.060 Will supersede EN 1757-3:2002
English Version
Safety of industrial trucks - Pedestrian controlled manual
platform trucks
Sécurité des chariots de manutention - Chariots Sicherheit von Flurförderzeugen - Mitgänger-
manuels à plateforme à conducteurs à pied Plattformwagen
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee
CEN/TC 150.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations
which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC
Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are
aware and to provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without
notice and shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2020 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 1757:2020 E
worldwide for CEN national Members.
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oSIST prEN 1757:2021
prEN 1757:2020(E)
Contents Page
European foreword . 3
Introduction . 4
Annex A (normative) Method for measurement of forces (F) . 13
A.1 Conditions for test . 13
A.2 Measurement of starting force and rolling force. 13
A.3 Measurement of the steering force. 13
Annex B (normative) Stability tests for pedestrian propelled industrial platform trucks . 15
B.1 Conditions of validity. 15
B.2 Acceptance conditions . 15
B.3 Description of tests . 15
Annex C (informative) List of significant hazards . 19
Bibliography . 21
2
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oSIST prEN 1757:2021
prEN 1757:2020 (E)
European foreword
This document (prEN 1757:2020) has been prepared by Technical Committee CEN/TC 150 “Industrial
trucks - Safety”, the secretariat of which is held by BSI.
This document is currently submitted to the CEN Enquiry.
This document will supersede EN 1757-3:2002.
In comparison with the previous edition, the following technical modifications have been made:
— application changed to pedestrian propelled industrial platform trucks as defined in 3.1 with a
rated capacity up to and including 500 kg (in the previous edition 1 000 kg);
— example given for trucks that are intended to be towed by powered vehicles;
— reference made to EN ISO 3691-1:2015 and ISO 5053-1;
— definition 3.1 and 3.2 revised;
— definition 3.5 (operator) deleted;
— minimum span of tiller changed into 200 mm for each hand (alignment with EN ISO 3691-5);
— Bibliography updated.
3
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oSIST prEN 1757:2021
prEN 1757:2020(E)
Introduction
This document is a Type-C standard as stated in EN ISO 12100.
This document is of relevance, in particular, for the following stakeholder groups representing the
market players with regard to machinery safety:
— machine manufacturers (small, medium and large enterprises);
— health and safety bodies (regulators, accident prevention organizations, market surveillance, etc.).
Others can be affected by the level of machinery safety achieved with the means of the document by the
above-mentioned stakeholder groups:
— machine users/employers (small, medium and large enterprises);
— machine users/employees (e.g. trade unions, organizations for people with special needs);
— service providers, e.g. for maintenance (small, medium and large enterprises);
— consumers (in case of machinery intended for use by consumers).
The above-mentioned stakeholder groups have been given the possibility to participate at the drafting
process of this document.
The machinery concerned and the extent to which hazards, hazardous situations or hazardous events
are covered are indicated in the Scope of this document.
When requirements of this type-C standard are different from those which are stated in type-A or type-
B standards, the requirements of this type-C standard take precedence over the requirements of the
other standards for machines that have been designed and built according to the requirements of this
type-C standard.
4
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oSIST prEN 1757:2021
prEN 1757:2020 (E)
1 Scope
This document applies to pedestrian propelled industrial platform trucks as defined in 3.1 with a rated
capacity up to and including 500 kg, hereinafter referred to as “trucks” and designed for general
purposes.
This document does not apply to:
• shopping trolleys referred to in EN 1929, Parts 1 to 4 and 7 (CEN/TC 291);
• roll containers referred to in EN 12674, Parts 1 to 4 (CEN/TC 261);
• trucks that are intended to be towed by powered vehicles, e.g. milk-run-trains/trailer trains/tugger
trains.
This document deals with the technical requirements to minimize the hazards listed in Clause 4 which
can arise during commissioning, operation and maintenance of trucks when carried out in accordance
with the specifications as intended by the manufacturer.
This document does not establish the additional requirements for:
• operation in severe conditions (e.g. extreme environmental conditions such as: freezer applications,
high temperatures, corrosive environment);
• operation subject to special rules (e.g. potentially explosive atmospheres);
• handling of loads the nature of which could lead to dangerous situations (e.g. molten metal,
acids/alkalis, radiating materials, especially brittle loads);
• hazards occurring during construction, transportation, decommissioning and disposal;
• direct contact with foodstuffs;
• operation on gradients or on surfaces other than smooth, level, hard surfaces;
• trucks designed for special applications: trucks used in hospitals, dinner, trolley;
• trucks fitted with hinged or sliding doors.
Other possible limitations of the scope of other standards referred to that also apply to this document.
Hazards relevant to noise, vibration, visibility and static electricity are not dealt with in this document.
This document applies to trucks manufactured after the date of issue.
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2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
1
EN ISO 3691-1:2015, Industrial trucks — Safety requirements and verification — Part 1: Self-propelled
industrial trucks, other than driverless trucks, variable-reach trucks and burden-carrier trucks
(ISO 3691-1:2011)
EN 12532, Castors and wheels - Castors and wheels for applications up to 1,1 m/s (4 km/h)
ISO 5053-1, Industrial trucks — Vocabulary — Part 1: Types of industrial trucks
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 5053-1 and the following
apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
• IEC Electropedia: available at http://www.electropedia.org/
• ISO Online browsing platform: available at https://www.iso.org/obp
3.1
pedestrian-propelled industrial platform truck
industrial truck with at least 3 wheels and fitted with a non-lifting load-carrying platform and possibly
with one or several shelves, designed to be manually, pushed, pulled and steered by a pedestrian
operator by means of a bar or tiller handle to move loads from one place to another one on a smooth,
level, hard surface
3.2
rated capacity
load in kilograms given by the manufacturer, which is defined for a load uniformly and equally
distributed over the load carrying platform and the shelves if any
3.3
intended operating position
position in which the operator can control all operational functions as intended by the manufacturer
3.4
intended operation
use for which the truck is designed according to the manufacturer’s instructions
1
This document is impacted by the corrigendum EN ISO 3691-1:2015/AC:2016 and the amendment
EN ISO 3691-1:2015/A1:2020.
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4 Requirements
4.1 Design and construction forces for truck
The design and construction of the truck shall be such that the maximum forces required for truck
function (propelling, steering) shall not exceed the values given in Table 1 (see 5.2.3).
Table 1 — Maximum allowed forces
Test load Propelling Steering
Starting Rolling
kg N N N
250 150 75 150
500 200 100 200
The values in Table 1 are pure design values for the truck and should not be confused with actual
operating forces in the work place (see 6.1.3).
4.2 Propelling, steering
4.2.1 General
Push/pull handle(s) either vertical or horizontal and/or a tiller shall be provided to allow an operator
to push, pull and steer the truck.
4.2.2 Tiller
The tiller shall be provided with a handle of the closed loop type or otherwise designed to ensure lateral
protection of the operator’s hands.
The hand grips shall be of a cross section enclosed within the space between two concentric circles of
25 mm inside diameter and 35 mm outside diameter and provide a minimum span of 200 mm for each
hand.
The upper part of the tiller handle shall conform to the dimensions shown in Figure 1 and Figure 2.
When pulling the horizontal distance between the end of the tiller and the front of the wheel (Figure 2)
shall be more than 500 mm, the handle axis being positioned within 700 mm to 1 000 mm height.
The tiller shall automatically and gently return to the upper rest position when released.
Key Key
1 1 100 mm to 1 300 mm 1 700 mm to 1 000 mm
2 500 mm minimum
Figure 1 — Tiller (Pushing) Figure 2 — Tiller (Pulling)
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4.2.3 Push/pull bars
The height from ground to centre of push/pull bar shall be 1 100 mm to 1 300 mm, see Figure 3 and
Figure 4.
Vertical bars shall have a vertical length of at least 300 mm.
A minimum distance of 50 mm shall be provided between the outside of the push/pull bars and the
lateral extremities of the truck.
The hand grips shall be of a cross section enclosed within the space between two concentric circles of
25 mm inside diameter and 35 mm outside diameter.
Key Key
1 1 100 mm to 1 300 mm 1 1 100 mm to 1 300 mm
Figure 3 — Horizontal push/pull handle Figure 4 — Vertical push/pull handle
4.3 Wheels and castors
4.3.1 Specifications
Wheels and castors of the truck shall comply with EN 12532.
4.3.2 Wheel guards
Trucks fitted with push-pull handles shall have a chassis profile which conforms to
EN ISO 3691-1:2015, Figure 6 or shall be provided with devices to protect the operator's feet when he is
in his intended operating position (see Figure 5).
Key
1 wheel
2 deflector
3 ground (floor)
Figure 5 — Example of wheel guard
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4.4 Parking brake
The truck shall be provided with a parking brake which shall be controlled by e.g.: a lever located on the
tiller or by a foot pedal, and be able to maintain the truck at a standstill on a level ground.
4.5 Stability
The truck shall be designed and constructed in order to restrict hazards of forward, backward and
lateral overturning during intended operation.
4.6 Protection against crushing and shearing points
Relative moving parts on the truck within reach of operator in his intended operating position shall be
adequately guarded or shall comply with the following minimum distance requirements:
• places where the operator's fingers can be 25 mm
trapped:
• places where the operator's hands or feet can 50 mm
be trapped:
• places where the operator's arms or legs can 100 mm
be trapped:
4.7 Edges and angles
External parts of the truck which can impact parts of the body shall be free of sharp edges and sharp
angles.
5 Verifications of safety requirements and/or measures
5.1 General
The manufacturer shall verify and record that the requirements of Clause 4 are complied with.
The verification of safety requirements shall be carried out by design verification on truck type plus
manufacturing arrangements (not described here) plus functional routine verification on each truck to
verify its fitness for purpose.
The verifications may be as follows:
• by design e.g. for verification of drawings and documents;
• by measures e.g. of propelling and steering forces as shown in Table 1 and Annex A and tests
described in 5.2.2 and 5.3.
Tests shall either be performed by operating the truck in the manner prescribed below or, where
practicable, be simulated by any method giving an equivalent effect and producing substa
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