SIST EN 1034-5:2006+A1:2010

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Sicherheit von Maschinen - Sicherheitstechnische Anforderungen an Konstruktion und Bau von Maschinen der Papierherstellung und Ausrüstung - Teil 5: QuerschneiderSécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines de fabrication et de finition du papier - Partie 5: CoupeusesSafety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 5: Sheeters85.100Oprema za papirno industrijoEquipment for the paper industry21.020Characteristics and design of machines, apparatus, equipment13.110Varnost strojevSafety of machineryICS:Ta slovenski standard je istoveten z:EN 1034-5:2005+A1:2009SIST EN 1034-5:2006+A1:2010en,fr01-februar-2010SIST EN 1034-5:2006+A1:2010SLOVENSKI
STANDARD



SIST EN 1034-5:2006+A1:2010



EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 1034-5:2005+A1
December 2009 ICS 85.100 Supersedes EN 1034-5:2005English Version
Safety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 5: Sheeters
Sécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines de fabrication et de finition du papier - Partie 5: Coupeuses
Sicherheit von Maschinen - Sicherheitstechnische Anforderungen an Konstruktion und Bau von Maschinen der Papierherstellung und Ausrüstung - Teil 5: Querschneider This European Standard was approved by CEN on 10 November 2005 and includes Amendment 1 approved by CEN on 17 November 2009.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1034-5:2005+A1:2009: ESIST EN 1034-5:2006+A1:2010



EN 1034-5:2005+A1:2009 (E) 2 Contents Page Foreword .4Introduction .51Scope .52Normative references .53Terms and definitions .74List of significant hazards .95Safety requirements and/or measures . 105.1General . 105.2Start-up warning device . 105.3Emergency stop and braking devices . 105.4Workplaces, access stairs, catwalks, passageways . 115.5Means for isolation and energy dissipation, prevention of unexpected start-up . 115.6General requirements for protective equipment and power transmission elements . 115.7Control systems and actuators . 125.8Noise . 125.9Integrated lighting. 125.10Ergonomic principles . 125.11Electrical equipment . 125.12Hydraulic equipment . 125.13Pneumatic equipment . 135.14Unwinding unit . 135.15Guide rollers . 155.16Web threading . 155.17Slitting knives . 155.18Paper web trimming . 155.19Draw rollers . 165.20Cross cutting unit . 165.21Belt section . 165.22Sheet gates . 175.23Format changing device . 175.24Laser sorters . 175.25Sheet delivery units with lifting platforms . 175.26Movable sheet delivery units . 195.27Pallet and pile conveyors . 196Verification of compliance with safety requirements and/or measures . 207Information for use . 20Annex A (informative)
Muting of electro-sensitive protective equipment on paper making and finishing machines . 22Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of
EU Directive 98/37/EC . 24Annex ZB (informative)
!!!!Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC"""" . 25Bibliography . 26
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EN 1034-5:2005+A1:2009 (E) 3
Figures Figure 1 — Sheeter for large-size formats (example) . 8 Figure 2 — Sheeter for small-size formats (example) . 8 Figure A.1 — Part of installation (paper reel changer) with electro-sensitive protective equipment muted through simultaneous tripping of the light barriers on passage of a reel . 23
SIST EN 1034-5:2006+A1:2010



EN 1034-5:2005+A1:2009 (E) 4 Foreword This document (EN 1034-5:2005+A1:2009) has been prepared by Technical Committee CEN/TC 198 “Printing and paper machinery - Safety”, the secretariat of which is held by DIN. This document shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2010, and conflicting national standards shall be withdrawn at the latest by June 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 17 November 2009. This document supersedes EN 1034-5:2005. The start and finish of text introduced or altered by amendment is indicated in the text by tags !". This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document." According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
SIST EN 1034-5:2006+A1:2010



EN 1034-5:2005+A1:2009 (E) 5 Introduction This European Standard is a type C standard as stated in EN ISO 12100-1.
The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard. For machines that have been designed and built according to the provisions of this type C standard, the following stipulation applies: when provisions of this type C standard are different from those which are stated in type A or B standards or from provisions made in !EN 1034-1:2000+A1:2010", the provisions of this type C standard take precedence over the provisions of the other standards 1 Scope This European Standard applies to sheeters, including unwinding units, sheet stacker, drive and control units intended for use in paper making and shall be used together with !EN 1034-1:2000+A1:2010". Paper dust and edge strip suction devices are not covered by this standard. It deals with all significant hazards, hazardous situations and hazard events relevant to sheeters, when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). This standard does not apply to:  sheeters for corrugated board (see EN 1010-5);  sheeters for foil (see EN 1010-1);  sheeters with sheet feeders (see EN 1010-1);  guillotines (see EN 1010-3:2002). This document is not applicable to sheeters that have been manufactured before the date of publication of this document by CEN. 2 Normative references The following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies.
For undated references, the latest edition of the referenced document (including any amendments) applies EN 294:1992, Safety of machinery — Safety distances to prevent danger zones being reached by the upper limbs. EN 349:1993, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body. EN 418:1992, Safety of machinery — Emergency stop equipment, functional aspects — Principles for design. EN 563:1994 Safety of machinery — Temperatures of touchable surfaces — Ergonomics data to establish temperature limit values for hot surfaces. EN 574:1996, Safety of machinery — Two-hand control devices — Functional aspects — Principles for design. EN 626-1:1994, Safety of machinery — Reduction of risk to health from hazardous substances emitted by machinery — Part 1: Principles and specifications for machinery manufacturers. SIST EN 1034-5:2006+A1:2010



EN 1034-5:2005+A1:2009 (E) 6 EN 626-2:1996, Safety of machinery — Reduction of risk to health from hazardous substances emitted by machinery — Part 2: Methodology leading to verification procedures. EN 811:1996, Safety distances to prevent danger zones being reached by the lower limbs. EN 954-1:1996, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design. EN 982:1996, Safety of machinery — Safety requirements for fluid power systems and their components — Hydraulics. EN 983:1996, Safety of machinery — Safety requirements for fluid power systems and their components — Pneumatics. EN 999:1998, Safety of machinery — The positioning of protective equipment in respect of approach speeds of parts for the human body. !EN 1034-1:2000+A1:2010", Safety of machinery — Safety requirements for the design and construction of paper making and finishing machines — Part 1: Common requirements. EN 1037:1995, Safety of machinery — Prevention of unexpected start-up. EN 1050:1998, Safety of machinery — Principles for risk assessment. EN 1088:1995, Safety of machinery — Interlocking devices associated with guards — Principles for design and selection. EN 1760-1:1997, Safety of machinery — Pressure sensitive devices — Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors. EN 1760-2:2001, Safety of machinery — Pressure sensitive devices — Part 2: General principles for the design and testing of pressure sensitive edges and pressure sensitive bars. EN 1837:1999, Safety of machinery — Integral lighting of machines. EN 13023:2003, Noise measurement methods for printing, paper converting, paper making machines and auxiliary equipment — Accuracy categories 2 and 3. EN 60204-1:1997, Safety of machinery — Electrical equipment of machines — Part 1: General requirements
(IEC 60204-1:1997). EN 61000-6-2:2001, Electromagnetic compatibility (EMC) — Part 6-2: Generic standards; immunity for industrial environment (IEC 61000-6-2:1999, modified). EN 61496-1:2004, Safety of machinery — Electro-sensitive protective equipment — Part 1: General requirements and tests (IEC 61496- 1:2004, modified). EN ISO 12100-1:2003, Safety of machinery — Basic concepts — General principles for design — Part 1: Basic terminology, methodology (ISO 12100-1:2003). EN ISO 12100-2:2003, Safety of machinery — Basic concepts — General principles for design — Part 2: Technical principles and specifications (ISO 12100-2:2003). EN ISO 14122-1:2001, Safety of machinery — Permanent means of access to machinery — Part
1: Choice of a fixed means of access
between two levels (ISO 14122-1:2001). EN ISO 14122-2:2001, Safety of machinery — Permanent means of access to machinery — Part 2: Working platforms and gangways (ISO 14122-2:2001). SIST EN 1034-5:2006+A1:2010



EN 1034-5:2005+A1:2009 (E) 7 EN ISO 14122-3:2001, Safety of machinery — Permanent means of access to machinery — Part 3: Stair, stepladders and guard-rails (ISO 14122-3:2001). 3 Terms and definitions For the purposes of this document, the terms and definitions given in !EN 1034-1:2000+A1:2010", EN ISO 12100-1:2003 and the following apply: 3.1 sheeter paper making and finishing machine in which paper or board webs are cut longitudinally and transversely and the sheets are collected
as stacks.
This definition also includes sheeters without unwinding units in which the paper web is fed directly from a paper or coating machine.
Figure 1 and Figure 2 show examples of sheeters.
Figure 1 shows a typical configuration of a sheeter for large sizes with two sheet feeders.
Figure 2 shows an
example of a sheeter for small sizes with two unwinding units
3.2 sheet delivery unit final section of a sheeter, designed as a lowering table delivery unit with lifting platform according to 3.3 or as a movable sheet delivery unit according to 3.4, for collecting and stacking the sheets (see Figure 1) 3.3 lifting platform platform movable in the vertical direction with which the sheets are formed into stacks on pallets in the lowering movement
3.4 movable sheet delivery unit device for conveying and lifting the paper sheets to form stacks on pallets
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EN 1034-5:2005+A1:2009 (E) 8
Key 1 Unwinding unit
7
Change gate 2 Longitudinal cutter
8
Belt section with overlapping 3 Lateral trim with suction
9
Sheet delivery unit 4 Draw roll
10 Tag inserter 5 Cross cutter
11 Sheet delivery unit 6 Reject gate
NOTE Safety devices are not shown. Figure 1 — Sheeter for large-size formats (example)
Key 1 Splicing device
6 Cross cutting station 2 Unwinding unit
7 Belt section with sheet gate 3 Longitudinal cutter
8 Collating station (sheet piles) 4 Trim suction
9 Ream ejection 5 Draw roll
10 Cross transport
NOTE Safety devices are not shown. Figure 2 — Sheeter for small-size formats (example) SIST EN 1034-5:2006+A1:2010



EN 1034-5:2005+A1:2009 (E) 9 4 List of significant hazards Table 1 of this clause contains all the significant hazards that, as far as they are dealt with in this standard, are identified by risk assessment in accordance with EN 1050:1998 as significant for this type of machinery and require action to eliminate or reduce the risk.
When carrying out the risk assessment, the machine designer has to check whether the list of hazards in Table 1 is complete and applicable with respect to his particular machine. Table 1 — List of significant hazards Hazards EN 1034-5:2005 !!!!EN 1034-1:2000+A1:2010""""Mechanical hazards
Crushing/and or shearing hazard 5.6; 5.14.4; 5.14.6; 5.14.7; 5.17.3; 5.19; 5.21.1; 5.22; 5.23; 5.25; 5.26; 5.27 5.3 Cutting or severing hazard 5.14.7.5; 5.17; 5.18.2; 5.20 5.11; 5.12 Entanglement hazard 5.6 5.2 Drawing-in or trapping hazard 5.14.5; 5.14.7; 5.15; 5.19; 5.21; 5.27 5.4 High-pressure fluid ejection hazard 5.12; 5.13 5.24 Ejection of parts
5.14.1; 5.14.3; 5.14.9 5.2 Slip, trip and fall hazards
5.4; 5.21.2; 5.25; 5.25.11 5.5 Electrical hazards caused by, for example:
Electrical contact (direct or indirect) 5.11 5.23 External influences on electrical equipment 5.11 5.23 Hazards generated by noise, resulting in:
Hearing loss (deafness), other physiological disorders 5.8 5.15 Interference with language communication, acoustic signals 5.8 5.15 Hazards generated by hot surfaces5.14.8
Hazards generated by radiation:
Lasers 5.24 5.21 Hazards generated by materials and substances processed, used or exhausted by machines, for example:
Hazards resulting from contact with or inhalation of harmful
dusts 5.20.3 5.16
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EN 1034-5:2005+A1:2009 (E) 10
Table 1 (concluded) Hazards EN 1034-5:2005 !!!!EN 1034-1:2000+A1:2010"""" Hazards generated by neglecting ergonomic principles in machine design caused for example by:
Unhealthy postures or excessive efforts 5.10 5.22 Inadequate consideration of human hand-arm or foot-leg anatomy 5.16 5.22 Inadequate area lighting 5.9 5.18 Hazards caused by failure of energy supply, breaking down of machines parts and other functional disorders, for example:
Failure of energy supply
5.15 5.8 Unexpected ejection of machine parts
5.7.4 5.24 Failure, malfunction of control system
5.5; 5.7 5.14 Errors of fitting 5.6 7 Necessary
equipment for repairs 5.17.2; 5.20; 5.21.3; 5.25.12 5.5; 5.9 Unexpected start-up 5.2; 5.5 5.8 Emergency measures 5.3 5.7; 5.18; 5.19 Combination of hazards 5.2; 5.5; 5.16;5.18 5.6
5 Safety requirements and/or measures 5.1 General Machinery shall comply with the safety requirements and/or measures of this clause. In addition, the machines shall be designed according to the principles of EN ISO 12100-1 for relevant but not significant hazards that are not dealt with by this document, (for example, sharp edges of the machine frame) 5.2 Start-up warning device 5.2.1 The start-up warning device of sheeters for cutting large-size formats (see, for example, Figure 1) shall be of category B according to 5.6.1 of !EN 1034-1:2000+A1:2010" and for cutting small-size formats (see Figure 2) of category C according to 5.6.2 of !EN 1034-1:2000+A1:2010". 5.2.2 The control system of the start-up warning device shall comply with at least category 1 of EN 954-1:1997 for conventional control systems and category 2 of EN 954-1:1997 for electronic system. 5.2.3 The use of the start-up warning device before starting the machine shall be described in the instruction handbook. 5.3 Emergency stop and braking devices 5.3.1 An emergency stop device shall be provided in accordance with the requirements of 5.7 of
!EN 1034-1:2000+A1:2010" and act on the whole machine including sheet delivery unit. 5.3.2 The machines shall have braking devices which operate on the actuation of the emergency stop device. This requirement may be fulfilled for example by mechanical brakes or electric generator brakes. In this case, the emergency stop device shall function according to stop category 1 of 4.15 of EN 418:1992.
Braking devices shall operate in such a way that the stopping time of the machine does not exceed the shortest possible start-up time following the emergency stopping. SIST EN 1034-5:2006+A1:2010



EN 1034-5:2005+A1:2009 (E) 11 5.3.3 The control system of emergency stop device shall comply with the requirements of at least category 3 of EN 954-1:1996. 5.3.4 The control system of electric brakes shall comply with category 2 of EN 954-1:1996. Any fault in the brake control circuit shall lead to emergency stopping according to category 0 in 4.15 of EN 418:1992 and
EN 60204-1:1997. 5.3.5 Where the web is fed to the sheeter directly from a paper making or coating machine, it may be appropriate for the emergency stop device to act on the sheeter only and not on the preceding machine.
5.4 Workplaces, access stairs, catwalks, passageways 5.4.1 The requirements of 5.5 of !EN 1034-1:2000+A1:2010" and EN ISO 14122-1:2001, EN ISO 14122-2:2001 and
EN ISO 14122-3:2001 shall be satisfied. As a deviation from these requirements, working platforms are allowed to be rated for a surface load of 3 000 N/m². In these cases, the instruction handbook will then need to specify the load capacity according to clause 7 together with a warning not to deposit any machine parts on the working platform.
Further requirements are contained in 5.20.1 b), 5.21.2 and 5.25. 5.4.2 As a deviation from the requirements specified in 5.5 of !EN 1034-1:2000+A1:2010", the catwalk railing of the unwinding unit may have a minimum height of 0,90 m on the reel side where a higher railing would impede web transport. 5.5 Means for isolation and energy dissipation, prevention of unexpected start-up 5.5.1 For isolation and energy dissipation of electric, pneumatic and hydraulic equipment from their respective source of power, the devices specified in 5.8 of !EN 1034-1:2000+A1:2010" shall be provided. 5.5.2 Where the supply disconnecting devices according to EN 60204-1:1997 are not arranged in the immediate vicinity of the machine, the main control panel shall be equipped with a device ensuring prevention of unexpected start-up according to 5.8.2 of !EN 1034-1:2000+A1:2010" or 5.4 of EN 60204-1:1997 respectively. 5.5.3 The use of the devices as specified in 5.5.1 and 5.5.2 shall be described in the instruction handbook. 5.6 General requirements for protective equipment and power transmission elements 5.6.1 The requirements of 5.1 of !EN 1034-1:2000+A1:2010" shall be satisfied. 5.6.2 All power transmission elements  clutches between unwinding units and brakes;  cardan shafts or gears of the sheeter unit;  gears of the belt section;  chain wheels and rope wheels the sheet delivery unit shall be protected by guards in accordance with 5.2 of !EN 1034-1:2000+A1:2010". 5.6.3 Information on checking the correct function and arrangement of the safety devices used shall be given in the instruction handbook.
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EN 1034-5:2005+A1:2009 (E) 12 5.7 Control systems and actuators 5.7.1 The requirements specified in 5.14 of !EN 1034-1:2000+A1:2010" and in 5.20 a) and 5.25.3 shall be complied with. The control system of the emergency stop device shall comply with the requirements of 5.2 and the control system of the start-up warning device shall comply with the requirements of 5.3. 5.7.2 For the control systems of interlocking devices of chucking or supporting systems of chucking cones, the following categories are suitable: a) category 3 according to EN 954-1:1996 where there is a risk of non-limited ejection of reels in case of loss of the safety function; b) category 1 according to EN 954-1:1996 where a mechanical safety device is provided to contain the reel ejected in case of loss of the safety function. 5.8 Noise !The requirements of 5.15 of EN 1034-1:2000+A1:2010 shall be complied with." The noise emitted from the sheeter unit and the connecting elements of the trim suction device shall be reduced by the measures defined in 5.15.1 of !EN 1034-1:2000+A1:2010". 5.9 Integrated lighting The requirements of 5.18 of EN 1034:2000 and EN 1837 shall be satisfied. 5.10 Ergonomic principles The requirements of 5.22 of !EN 1034-1:2000+A1:2010" shall be complied with. Special consideration shall be given to the following operations of the work process: a) inserting the reel in the unwinding unit; b) removal of run-down tubes or reel shells; c) web threading; d) waste removal; e) removal of test sheets; f) adjustment of sheet lays in the belt section; g) adjustment of jogging plates of the sheet collating device.
5.11 Electrical equipment The requirements of 5.23 of !EN 1034-1:2000+A1:2010", EN 60204-1:1997 and EN 61000-6-2:2001 shall be satisfied. 5.12 Hydraulic equipment The requirements of EN 982 and 5.5.1 shall be satisfied. SIST EN 1034-5:2006+A1:2010



EN 1034-5:2005+A1:2009 (E) 13 5.13 Pneumatic equipment The requirements of EN 983:1996 and 5.5.1 shall be satisfied. 5.14 Unwinding unit 5.14.1 Reel shells and frame supports shall be designed such that reels and frames can be installed safely and unintended ejection is prevented. Safe installation is ensured, for example, by providing an inclined separating line of the support so that the reel or frame automatically moves into the support. Unintended ejection is prevented, for example, by providing support covers or adequately dimensioned support walls. 5.14.2 Reel shells and frame supports shall be designed such that the removal of reels or reel frames is prevented if the support cover is closed or the clutch engaged. Facilities that prevent removal of reels and frame supports when the support cover is closed are, for example, deflecting bars or guards on the support cover and on the clutch so that insertion of the crane hook is prevented. 5.14.3 Core chucks of unwinding units with shaftless winding shall not be allowed to move apart under the control of the respective control device if: a) the reel is lifted and b) the winding motion is switched on. Suppressing the interlocking function required for condition a) by means of an enabling device shall be allowed only where functional reasons require the core chucks to move apart in a position above the required level, for example, for removal of cores. For requirements of interlocking devices, see 5.7.2. 5.14.4 Core chucks of shaftless unwinding units shall only be capable of being engaged with a hold-to-run control if the danger zone is accessible. The control shall be located so that the operator is able to observe to movement. The associated control system shall be at least of category 1 according to EN 954-1:1997.
For automatic reel changing units, further safety measures are required in accordance with 5.14.7. 5.14.5 Drawing-in hazards between the reel and fixed machine parts, cylinders and other rollers shall be prevented or safeguarded for all reel diameters according to 5.4 of !EN 1034-1:2000+A1:2010". A drawing-in hazard does not exist where there is a clearance of at least 500 mm between the reel and adjacent rollers, cylinders and beams. Inrunning nips which are located at a height of 2,0 m to 2,5 m above a possible level of operation can be safeguarded by providing a c
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