SIST EN 13102:2006+A1:2009

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Keramikmaschinen - Sicherheit - Beladen und Entladen von feinkeramischen PlattenMachines de la céramique - Sécurité - Chargement et déchargement de carreaux céramiquesCeramic machines - Safety - Loading and unloading of fine clay tiles81.100Equipment for the glass and ceramics industriesICS:Ta slovenski standard je istoveten z:EN 13102:2005+A1:2008SIST EN 13102:2006+A1:2009en01-januar-2009SIST EN 13102:2006+A1:2009SLOVENSKI
STANDARD



SIST EN 13102:2006+A1:2009



EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 13102:2005+A1
November 2008 ICS 81.100 Supersedes EN 13102:2005 English Version
Ceramic machines - Safety - Loading and unloading of fine clay tiles
Machines de la céramique - Sécurité - Chargement et déchargement de carreaux céramiques
Keramikmaschinen - Sicherheit - Beladen und Entladen von feinkeramischen Platten This European Standard was approved by CEN on 12 October 2005 and includes Amendment 1 approved by CEN on 12 October 2008.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
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B-1050 Brussels © 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13102:2005+A1:2008: ESIST EN 13102:2006+A1:2009



EN 13102:2005+A1:2008 (E) 2 Contents Page Foreword.3 Introduction.4 1 Scope.5 2 Normative references.5 3 Terms and definitions – Symbols and abbreviated terms.6 4 List of significant hazards.7 5 Safety requirements and/or protective measures.8 6 Verification of the safety requirements and/or protective measures.11 7 Information for use.12 Annex A (informative)
Examples of loading/unloading machines.14 Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directives 98/37/EC.16 Annex ZB (informative)
!!!!Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC"""".17
SIST EN 13102:2006+A1:2009



EN 13102:2005+A1:2008 (E) 3 Foreword This document (EN 13102:2005+A1:2008) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines — Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. This document includes Amendment 1, approved by CEN on 2008-10-12. This document supersedes EN 13102:2005. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! ". This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document." According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
SIST EN 13102:2006+A1:2009



EN 13102:2005+A1:2008 (E) 4 Introduction This European Standard is a type C standard as stated in EN ISO 12100-1:2003. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard.
When compiling this standard it was assumed that:  only trained persons work at the machine;  components without specific requirements are: a) designed in accordance with the usual engineering practice and calculation codes, including all failure modes; b) of solid mechanical and electrical construction; c) made of materials with adequate strength and of suitable quality;  general electrical hazards according to electrical safety standard EN 60204-1:1997;  general hazards due to hydraulic, pneumatic equipment are dealt with according to relevant standards for common use such as EN 982:1996 and EN 983:1996;  components are kept in good repair and working order, so that the required characteristics remain despite wear;  specifications have been met about interface with other machinery. !deleted text" When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. SIST EN 13102:2006+A1:2009



EN 13102:2005+A1:2008 (E) 5
1 Scope 1.1 This European Standard applies to:  machines for stacking or dehacking fired or unfired fine clay wall tiles and floor tiles on/from fixed or movable supports (see Figure A.1);  machines for loading or unloading fired or unfired fine clay wall tiles and floor tiles into/from containers (see Figures A.2 and A.4);  machines for loading or unloading fired or unfired fine clay wall tiles and floor tiles on/from stackable frames (see Figure A.3). 1.2 !This European Standard deals with the significant hazards, hazardous situations and events relevant to ceramic machines for loading and unloading of fine clay tiles, when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard does not deal with noise. This European Standard deals with the preventive measures to minimise these hazards arising from the commissioning, the operation and maintenance." 1.3 The interface with the transport system for stacks, containers is covered by this European Standard for some examples not for all possibilities (see e.g. 5.6.4, 5.6.7). 1.4 This European Standard is not applicable to:  machines for setting and dehacking of split tiles and roof tiles;  auxiliary machinery such as vacuum generators. 1.5 This European Standard is not applicable to machines, which are manufactured before the date of publication of this European Standard by CEN.
2 Normative references The following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery — Safety distance to prevent danger zones being reached by the upper limbs EN 349:1993, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body EN 418:1992, Safety of machinery — Emergency stop equipment, functional aspects — Principles for design EN 619:2002, Continuous handling equipment and systems — Safety and EMC requirements for equipment for mechanical handling of unit loads EN 953:1997, Safety of machinery — Guards — General requirements for the design and construction of fixed and movable guards EN 954-1:1996, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design EN 982:1996, Safety of machinery — Safety requirements for fluid power systems and their components — Hydraulics SIST EN 13102:2006+A1:2009



EN 13102:2005+A1:2008 (E) 6 EN 983:1996, Safety of machinery — Safety requirements for fluid power systems and their components — Pneumatics EN 999:1998, Safety of machinery — The positioning of protective equipment in respect of approach speeds of parts of the human body EN 1037:1995, Safety of machinery — Prevention of unexpected start-up EN 1088:1995, Safety of machinery — Interlocking devices associated with guards — Principles for design and selection EN 1525:1997, Safety of industrial trucks — Driverless trucks and their systems EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical principles (ISO 12100-2:2003) EN ISO 14122-2:2001, Safety of machinery — Permanent means of access to machinery — Part 2: Working platforms and walkways (ISO 14122-2:2001) EN ISO 14122-4:2004, Safety of machinery — Permanent means of access to machinery - Part 4: Fixed ladders (ISO 14122-4:2004) EN 60204-1:1997, Safety of machinery — Electrical equipment of machines — Part 1: General requirements (IEC 60204-1:1997) EN 61310-1:1995, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for visual, auditory and tactile signals (IEC 61310-1:1995) EN 61496-1:2004, Safety of machinery — Electro-sensitive protective equipment — Part 1: General requirements and tests (IEC 61496-1:2004, modified) 3 Terms and definitions – Symbols and abbreviated terms For the purposes of this European Standard, the terms and definitions given in EN ISO 12100-1:2003 apply. Additional definitions specifically needed for this European Standard are added below: 3.1 tiles fired or unfired fine clay articles for the use as ceramic cover of walls and floors 3.2 grab
device used to pick up items, e.g. stackable frames 3.3 container movable rack used for transport and/or as a buffer store for tiles awaiting further processing 3.4 movable stacker
automatic device, being able to change position in two or more directions, designed for building columns of frames or tiles 3.5 compensator equipment being able to collect surplus tiles and to deliver them if required SIST EN 13102:2006+A1:2009



EN 13102:2005+A1:2008 (E) 7 3.6 pushing or pulling mechanism device for moving containers from the waiting position to the working position (setting, dehacking, loading, unloading) and vice-versa 3.7 vacuum lift device used to take tiles by suction (see Figure A.1) 4 List of significant hazards This clause contains all the significant hazards, hazardous situations and events, as far as they are dealt with in this standard, identified by risk assessment as significant for ceramic machines for loading and unloading of fine clay tiles and which require action to eliminate and reduce the risk. Table 1 — List of significant hazards
Hazards Danger zone/Dangerous item Preventive measures see clause 4.1 Setting in stacks on fixed or movable supports (see Figure A.1)
4.1.1 Crushing, entanglement and impact movement of the movable stacker (setting/dehacking device, vacuum device) 5.2.1, 5.4 4.1.2 Falling objects carried tiles from the vacuum device 5.3 4.2 Loading into containers
4.2.1 Crushing, entanglement between rollers and devices which form rows or between roller and horizontal rods of containers 5.5.1 4.2.2 Crushing downward movement of containers or of compensator or of roller and telescopic arm 5.2.1, 5.5.2 4.2.3 Crushing, shearing, entanglement and being trapped horizontal movement of containers 5.6 4.3 Setting on stackable frames
4.3.1 Crushing, entanglement and impact movement of the stacker with or without frames 5.2.1 4.4 Platforms accessible to persons
4.4.1 Crushing by running machinery, between fixed and vertically moving parts 5.7.2, 5.7.4 4.5 General
4.5.1 Impossibility of stopping in the best possible conditions, unexpected start-up vacuum, external devices for container movement, machinery 5.3.3, 5.6.7, 5.7.2 4.5.2 Crushing, drawing-in conveyors 5.2.3 4.5.3 Break-up suspended parts 5.2.2, 5.7.3 4.5.4 Trip and fall persons 5.7.1, 5.8.1, 5.8.2
SIST EN 13102:2006+A1:2009



EN 13102:2005+A1:2008 (E) 8 5 Safety requirements and/or protective measures 5.1 General Machinery shall comply with the safety requirements and/or protective measures of this Clause 5. In addition, the machines shall be designed according to the principles of EN ISO 12100:2003 for hazards relevant but not significant which are not dealt with by this European Standard (e.g. sharp edges). For applications of EN 294:1992, EN 418:1992, EN 954-1:1996, EN 982:1996, EN 983:1996, EN 999:1998, EN 1037:1995, EN 1088:1995, EN 60204-1:1997 and due to complexity and variety of machinery covered the manufacturer shall carry out an adequate risk assessment for the requirements thereof where choice is necessary. NOTE This specific risk assessment is part of the general risk assessment relating to hazards not covered by this type C standard. 5.2 Access under vertically moving parts
5.2.1 The areas situated under vertically moving parts (e.g. containers, compensators, roller conveyors and telescopic arm, automatic grippers, automatic devices which move frames, automatic vacuum) lifts shall be made inaccessible for persons during downward movements by fixed and/or movable interlocking guards (see 3.2, 3.3 and 3.5 of EN 953:1997). The safety circuit shall be in accordance with Category 1 of EN 954-1:1996 (see e.g. Annex A (informative) of EN 1088:1995). Where inlet and/or outlet of devices to move or remove containers to/from the danger zone (pushing or pulling mechanisms) are intended, the passage zone shall be safeguarded by means of opto-electronic protective devices minimum according to type 2 of EN 61496-1:2004, (see also 5.6.5). 5.2.2 For maintenance or repairs requiring access to areas according to 5.2.1 mechanical devices shall be provided which prevent any suspended parts from falling even when the lifting system or a part of it has broken down. NOTE It should be taken into account that the frame can be deformed by dynamic stress by a falling container or lift reducing or nullifying the effectiveness of the ratchet and pawl arrangement. This mechanical stopping device shall be:  an automatic device (at least of Category 2 of EN 954-1:1996), e.g. ratchet and pawl arrangements; or  a manual device in connection with proper procedures to be adopted by the user, (e.g. bolts preventing the downward movement beyond a certain point). The user handbook shall indicate these procedures clearly, and signs shall be displayed on the machine. 5.2.3 Conveyors shall comply with EN 619:2002. 5.3 Handling by vacuum lift 5.3.1 Handling by vacuum lift shall be located out of the reach of persons according to Table 1 of EN 294:1992. This requirement does not apply if:
 mass of a single tile does not exceed 1 kg, if fired, or 5 kg, if unfired; and  maximum lifting height from floor level is not more then 2 m; and  weight of the single tile multiplied by the maximum falling height for the tile is lower than 5 joule.
5.3.2 The risks due to vacuum failure shall be reduced by design, for example:  preventing ducts and fittings from being subjected to excessive strains during operation; SIST EN 13102:2006+A1:2009



EN 13102:2005+A1:2008 (E) 9  using suckers lift-cup with automatic valve, which close the connection of the lift-cup to vacuum if the lift-cup
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