SIST EN 1488:2021

SLOVENSKI STANDARD
oSIST prEN 1488:2020
01-junij-2020
Ventili v stavbah - Ekspanzijski bloki - Preskusi in zahteve
Building valves - Expansion groups - Tests and requirements
Gebäudearmaturen - Sicherheitsgruppen für Expansionswasser - Prüfungen und
Anforderungen
Robinetterie de bâtiment - Groupes d'expansion - Essais et exigences
Ta slovenski standard je istoveten z: prEN 1488
ICS:
23.060.01 Ventili na splošno Valves in general
91.140.60 Sistemi za oskrbo z vodo Water supply systems
oSIST prEN 1488:2020 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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oSIST prEN 1488:2020


DRAFT
EUROPEAN STANDARD
prEN 1488
NORME EUROPÉENNE

EUROPÄISCHE NORM

April 2020
ICS 91.140.60 Will supersede EN 1488:2000
English Version

Building valves - Expansion groups - Tests and
requirements
Robinetterie de bâtiment - Groupes d'expansion - Gebäudearmaturen - Sicherheitsgruppen für
Essais et exigences Expansionswasser - Prüfungen und Anforderungen
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee
CEN/TC 164.

If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations
which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.

This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC
Management Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.

Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are
aware and to provide supporting documentation.

Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without
notice and shall not be referred to as a European Standard.


EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2020 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 1488:2020 E
worldwide for CEN national Members.

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Contents Page
European foreword . 4
Introduction . 5
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 7
4 Materials and surface finishes . 9
4.1 General . 9
4.2 Materials . 10
4.3 Detection of residual stress . 10
4.3.1 General . 10
4.3.2 Test . 10
4.3.3 Test method (Procedure) . 10
4.3.4 Requirements . 11
4.4 Corrosion resistance test . 11
4.4.1 General . 11
4.4.2 Test method . 11
4.4.3 Requirements . 11
4.5 Coating adherence test . 11
4.5.1 General . 11
4.5.2 Test method . 11
4.5.3 Requirements . 12
4.6 Compatibility with the products used for shock disinfection of the networks. 12
4.6.1 General . 12
4.6.2 Test method . 12
4.6.3 Requirements . 13
5 Design and dimensional requirements . 13
5.1 General guidance . 13
5.2 Dimensional characteristics. 13
5.3 Test port and pressure measuring port . 13
5.3.1 Expansion valve outlet connection to air break to drain. 14
5.4 Expansion valve discharge connection to drain device . 14
5.5 Exclusions . 14
5.6 Replacing of the expansion valve . 14
5.7 Check valve . 14
6 Apparatus . 14
6.1 General . 14
6.2 Tolerances of parameters and accuracy of measure instruments . 15
6.2.1 Tolerances on set parameters . 15
6.2.2 Accuracy of measuring instruments . 15
6.2.3 Test media . 15
7 Hydraulic tests and requirements . 15
7.1 Flow rate test . 15
7.1.1 Procedure. 15
7.1.2 Requirement . 15
7.2 Tightness test . 15
7.2.1 General . 15
7.2.2 Tightness test for the isolating valve at a pressure of 1,6 MPa (16 bar) . 16
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7.2.3 Expansion group tightness test . 16
8 Mechanical tests and requirements . 16
8.1 Mechanical strength . 16
8.1.1 Pressure test of the body of the expansion group . 16
8.1.2 Bending moment test . 16
8.2 Mechanical strength of the easing gear of the expansion valve . 18
8.2.1 Procedure . 18
8.2.2 Requirement . 18
8.3 Torsional strength of the expansion group’s body . 18
8.3.1 General . 18
8.3.2 Procedure . 18
8.3.3 Requirement . 19
8.4 Torque test of the captive rotating nuts/tail pieces and backnuts . 19
8.4.1 General . 19
8.4.2 Procedure . 19
8.4.3 Requirement . 19
9 Tests and requirements of the components of the expansion group . 19
9.1 Isolating valve . 19
9.1.1 General requirements . 19
9.1.2 Test of manual operation . 20
9.1.3 Endurance test . 20
9.2 Tightness between check valve and valve body . 20
9.2.1 General . 20
9.2.2 Verification of the leak tightness between the group’s body and the check valve at
low pressure . 20
9.2.3 Verification of the leak tightness between the group’s body and the check valve

under high pressure . 21
9.3 Expansion valve . 21
9.3.1 Pressures . 21
9.3.2 Cold water pressure tests . 22
9.4 Endurance test . 23
9.4.1 Procedure . 23
9.4.2 Requirement . 23
9.5 Easing gear (manual control device) . 23
9.5.1 Operation of the easing gear . 23
9.5.2 Easing gear endurance test . 23
9.6 Air break to drain . 23
10 Acoustic tests and requirements. 24
11 Classification . 24
12 Designation . 24
13 Marking . 25
14 Technical documents and presentation at delivery . 25
Annex A (informative) Classification of water heaters according to heating method . 27
Bibliography . 28
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European foreword
This document (prEN 1488:2020) has been prepared by Technical Committee CEN/TC 164 “Water
supply”, the secretariat of which is held by AFNOR.
This document is currently submitted to the CEN Enquiry.
This document will supersede EN 1488:2000.
In comparison with the previous edition, the following technical modifications have been made:
— chapter on materials was completely revised;
— testing with disinfectant was introduced;
— torque test was added;
— testing for safety valve was changed and optimised;
— coating test procedure was revised;
— normative references were updated;
— editorial changes have been made throughout the entire document.
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Introduction
The product standards on check valves are currently being worked out within CEN/TC 164/WG 4. The
requirements for the endurance tests that will be laid down for these products may cause the revision of
the present document for reasons of homogeneity.
With regards to potential adverse effect on the quality of water intended for human consumption, caused
by the product covered by this document:
1) This document provides no information as to whether the product may be used without restriction
in any of the Member States of the EU or EFTA.
2) It should be noted that, whilst awaiting the adoption of verifiable European criteria, existing national
regulations concerning the use or the characteristics of this product remain in force.
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1 Scope
This document specifies, dimensions, materials and performance requirements (including methods of
1
test) for expansion groups, of nominal sizes from DN 15 to DN 25, having working pressures ) from
0,1 MPa (1 bar) to 1,0 MPa (10 bar).
Expansion groups shall be fitted to the cold potable water supply only for expansion purposes, e.g. of
storage water heaters, having a maximum distribution temperature of 95 °C.
Expansion groups limit pressure in the water heater to which they are fitted, that is produced by thermal
expansion of the water, prevent the backflow of water into the supply pipe and prevent the discharged
water to get into contact with the water in the water heater.
Expansion groups do not control temperature and alone do not constitute the protection required for
storage water heaters.
NOTE The use of the device specified in this document does not override the need to use controls (e.g.
thermostats and thermal cut-outs) which act directly on the power sources of water heaters.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 806 (all parts), Specifications for installations inside buildings conveying water for human consumption
EN 1254-2, Copper and copper alloys — Plumbing fittings — Part 2: Fittings with compression ends for use
with copper tubes
EN 1567, Building valves — Water pressure reducing valves and combination water pressure reducing
valves — Requirements and tests
EN 1717:2000, Protection against pollution of potable water in water installations and general
requirements of devices to prevent pollution by backflow
EN 10226-1, Pipe threads where pressure tight joints are made on the threads — Part 1: Taper external
threads and parallel internal threads — Dimensions, tolerances and designation
EN 13959, Anti-pollution check valves — DN 6 to DN 250 inclusive family E, type A, B, C and D
EN ISO 3822-1, Acoustics — Laboratory tests on noise emission from appliances and equipment used in
water supply installations — Part 1: Method of measurement (ISO 3822-1)
EN ISO 3822-3, Acoustics — Laboratory tests on noise emission from appliances and equipment used in
water supply installations — Part 3: Mounting and operating conditions for in-line valves and appliances
(ISO 3822-3)
EN ISO 6509, Corrosion of metals and alloys — Determination of dezincification resistance of brass
(ISO 6509)

1) All pressures are gauge unless otherwise stated.
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EN ISO 228-1, Pipe threads where pressure-tight joints are not made on the threads — Part 1: Dimensions,
tolerances and designation (ISO 228-1)
ISO 6957, Copper alloys — Ammonia test for stress corrosion resistance
EN ISO 9227, Corrosion tests in artificial atmospheres — Salt spray tests
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https://www.iso.org/obp
— IEC Electropedia: available at https://www.electropedia.org/
3.1
Expansion group
Limits the pressure increase due to the volume expansion when water is heated, prevents the backflow
of the water into the main circuit and the contamination of water contained in the water heater with
discharged water, allows to control the function of the backflow prevention and isolates the water heater
for maintenance services
Note 1 to entry: An expansion group comprises of at least the following components in a single unit, in an
upstream to downstream order as shown in Table 1.
Table 1 — Components of the expansion group

Component
an isolating valve 1
a test port for monitoring the check valve 1
a check valve 1
a
an isolating valve 1
a
an additional outlet connection 1
an expansion valve 1
an air break to drain 1
a
a pressure measuring port 1
a
  optional
3.2
isolating valve
sllows to isolate the water heater from the potable water supply. If a second isolating valve is fitted, it
shall be between the check valve and the expansion valve
3.3
check valve
allows water to flow into a water heater, and automatically prevents water returning to the water supply
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3.4
additional outlet connection
allows cold potable water to be supplied to an additional device, e.g. inline hot water supply tempering
valves etc.
3.5
expansion valve
limits the pressure of the water in the water heater to a predetermined value by discharging water to
drain
3.6
air break to drain
prevents discharged water from returning to the expansion group and thus to the water heater
3.7
pressure measuring port
allows pressure measuring equipment to be connected
3.8
nominal set pressure (P )
nr
pressure of the expansion valve which is set on production
Note 1 to entry: The “nominal set pressure” (P ) is often called “set pressure”.
nr
3.9
water tightness pressure (P )
e
pressure up to which the expansion valve is closed
Note 1 to entry: See Figure 1.
3.10
initial opening pressure (P )
dc
pressure at which the expansion valve opens for the first time, as indicated by the first droplet of water
at the outlet of the expansion group, after a period of storage
Note 1 to entry: See Figure 1.
3.11
opening pressure (P )
o
pressure at which the expansion valves open as indicated by the appearance of water at the outlet of the
expansion group
Note 1 to entry: See Figure 1.
3.12
rating pressure (P )
dn
pressure at which the discharged flow is above the limit given in Table 9
Note 1 to entry: See Figure 1 and Table 9.
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3.13
closing pressure (P )
f
pressure at which the expansion valve closes after having reached the rating pressure
Note 1 to entry: See Figure 1.

Key
Y pressure
X time
Figure 1 — Pressures (see Clause 3)
4 Materials and surface finishes
4.1 General
The selection of materials is the responsibility of the manufacturer, provided they satisfy the following
requirements:
a) materials and coatings shall not contaminate the potable water;
b) in a technical document, the manufacturer shall state the nature of the materials and coatings used;
c) materials with insufficient corrosion resistance (e.g. cast iron, aluminium) shall have additional
protection;
d) the materials used shall be suitable for the temperatures specified in the tests in this document;
e) the materials, and in particular copper alloys, for which recommendations or international standards
exist, shall comply with the relevant recommendations or international standards.
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4.2 Materials
All materials in accordance with national regulations of the European Community and/or European
standards may be used.
Copper-zinc alloys containing more than 10 % zinc are subject to dezincification when submitted to
water capable of dezincification. In the countries where the use of products made of dezincification
resistant materials is required, the materials used shall guarantee a dezincification depth less than
200 μm in any direction. For this purpose materials shall be tested in accordance with the standard
EN ISO 6509 and the product shall be marked in compliance with the indications according to Clause 13.
4.3 Detection of residual stress
4.3.1 General
This test shall be performed for bodies made out of brass materials and with female threads according to
EN 10226-1 and compression ends according to EN 1254-2.
4.3.2 Test
This test is based on ISO 6957. Its purpose is to verify the resistance to cracking under stress corrosion
in ammonia medium (as described in 4.3.3 b).
The test entails exposing test specimens consisting of the assembled expansion group in an atmosphere
loaded with ammonia vapour.
4.3.3 Test method (Procedure)
The paragraph below details ISO 6957.
Test solution:
a) Use solutions of analysis quality and of distilled water.
b) Solution of ammonia at 20 % (in weight).
c) The pH of the test solution is to be adjusted to 9,5 by using hydrochloric acid.
d) The test temperature is to be (23 ± 2) °C with a measurement uncertainty of ± 1 °C.
Test specimen:
e) The test specimen consists of three samples of a single assembled product. The test specimen is
inserted into the test enclosure under no stress.
Instructions:
f) Rinse the test specimens with a clean non-chlorinated solvent (for example, ethanol).
g) Let it dry in the air.
h) Insert the test specimens into the test enclosure along with the ammonia solution. The volume of the
container made of glass (e.g. desiccator) is to be minimum (10 ± 1) l.
i) The volume of the solution inserted is to be (200 ± 10) ml per 3 l of total volume of the container (e.g.
for a 10 l container it means (667 ± 33) ml.
j) Place the test specimens in the container in such a way that they will not touch each other and that
they will not be in contact with the solution.
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k) After an exposure of 24 h , remove the test specimens and rinse them.
-0
4.3.4 Requirements
After the test, the expansion valve shall be disassembled and inspected visually for stress corrosion
cracking. No cracking shall occur on any component.
At least two samples shall be in accordance with the test in 7.2.
4.4 Corrosion resistance test
4.4.1 General
The purpose of the corrosion resistance test is to qualify all used materials of an expansion group,
especially when used in a humid atmosphere where condensation water may occur. The whole expansion
group shall be tested, not only the parts in contact with potable water, e.g. springs, spring caps etc.
4.4.2 Test method
Samples shall be prepared for the corrosion resistance test as described as follows.
Carry out the test under the conditions described in EN ISO 9227 specifically for the neutral saline-spray
test, in the following way:
a) Subject the device to spraying for at least 100 h, interrupt the spraying treatment for (48 ± 1) h while
maintaining t
...