SIST EN 61558-2-16:2010

SLOVENSKI STANDARD
SIST EN 61558-2-16:2010
01-februar-2010
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Safety of transformers, reactors, power supply units and similar products for voltages up
to 1100 V -- Part 2-16: Particular requirements and tests for switch mode power supply
units and transformers for switch mode power supply units
Sicherheit von Transformatoren, Drosseln, Netzgeräten und dergleichen für
Versorgungsspannungen bis 1100 V – Teil 2-16: Besondere Anforderungen und
Prüfungen an Schaltnetzteilen (SMPSU) und Transformatoren in Schaltnetzteilen.
Sécurité des transformateurs, bobines d'inductance, blocs d'alimentation et produits
analogues pour des tensions d'alimentation jusqu'à 1 100 V -- Partie 2-16: Règles
particulières et essais pour les blocs d'alimentation à découpage et les transformateurs
pour blocs d'alimentation à découpage
Ta slovenski standard je istoveten z: EN 61558-2-16:2009
ICS:
29.180 Transformatorji. Dušilke Transformers. Reactors
SIST EN 61558-2-16:2010 en,fr
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN 61558-2-16:2010

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SIST EN 61558-2-16:2010

EUROPEAN STANDARD
EN 61558-2-16

NORME EUROPÉENNE
December 2009
EUROPÄISCHE NORM

ICS 29.180 Supersedes EN 61558-2-17:1997


English version


Safety of transformers, reactors, power supply units
and similar products for supply voltages up to 1 100 V -
Part 2-16: Particular requirements and tests
for switch mode power supply units and transformers
for switch mode power supply units
(IEC 61558-2-16:2009)

Sécurité des transformateurs,  Sicherheit von Transformatoren,
bobines d'inductance, blocs d'alimentation Drosseln, Netzgeräten und dergleichen
et produits analogues pour des tensions für Versorgungsspannungen bis 1 100 V -
d'alimentation jusqu'à 1 100 V - Teil 2-16: Besondere Anforderungen
Partie 2-16: Règles particulières et essais und Prüfungen an Schaltnetzteilen
pour les blocs d'alimentation à découpage (SMPSU) und Transformatoren
et les transformateurs pour in Schaltnetzteilen
blocs d'alimentation à découpage (IEC 61558-2-16:2009)
(CEI 61558-2-16:2009)



This European Standard was approved by CENELEC on 2009-10-01. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the Central Secretariat has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Cyprus, the
Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.
CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Central Secretariat: Avenue Marnix 17, B - 1000 Brussels


© 2009 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 61558-2-16:2009 E

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SIST EN 61558-2-16:2010
EN 61558-2-16:2009 – 2 –
Foreword
The text of document 96/330/FDIS, future edition 1 of IEC 61558-2-16, prepared by IEC TC 96,
Transformers, reactors, power supply units and similar products for low voltage up to 1 100 V, was
submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as EN 61558-2-16 on
2009-10-01.
This European Standard supersedes EN 61558-2-17:1997.
The following dates were fixed:
– latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement (dop) 2010-07-01
– latest date by which the national standards conflicting
with the EN have to be withdrawn (dow) 2012-10-01
This standard is to be used in conjunction with EN 61558-1 and its amendments. It is based on
EN 61558-1:2005.
This Part 2-16 supplements or modifies the corresponding clauses in EN 61558-1, so as to convert that
publication into the European Standard: Particular requirements and tests for switch mode power supply
units and transformers for switch mode power supply units.
When a particular subclause of Part 1 is not mentioned in this part, that subclause applies as far as is
reasonable. Where this standard states "addition", "modification" or "replacement", the relevant text of
Part 1 is to be adapted accordingly.
In this part, the following print types are used:
– requirements proper: in roman type;
– test specifications: in italic type;
– explanatory matter: in smaller roman type.
In the text of this standard, the words in bold are defined in Clause 3.
Subclauses, notes, figures and tables additional to those in Part 1 are numbered starting from 101;
supplementary annexes are entitled AA, BB, etc.
Annex ZA has been added by CENELEC.
__________
Endorsement notice
The text of the International Standard IEC 61558-2-16:2009 was approved by CENELEC as a European
Standard without any modification.
__________

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SIST EN 61558-2-16:2010
– 3 – EN 61558-2-16:2009
Annex ZA
(normative)

Normative references to international publications
with their corresponding European publications
Addition to Annex ZA of EN 61558-1:

Publication Year Title EN/HD Year

1)
IEC 60227 Series Polyvinyl chloride insulated cables of rated – –
voltages up to and including 450/750 V


2) 3)
IEC 60364-4-41 – Low-voltage electrical installations - HD 60364-4-41 2007
(mod) Part 4-41: Protection for safety - Protection + corr. July 2007
against electric shock


2) 3)
IEC 60601-1 – Medical electrical equipment - EN 60601-1 2006
Part 1: General requirements for basic safety
and essential performance


IEC 60664-4 2005 Insulation coordination for equipment within EN 60664-4 2006
low-voltage systems - + corr. October 2006
Part 4: Consideration of high-frequency
voltage stress


2) 3)
IEC 60950-1 (mod) – Information technology equipment - Safety - EN 60950-1 2006
Part 1: General requirements + A11 2009


2) 3)
IEC 61010-1 – Safety requirements for electrical equipment EN 61010-1 2001
for measurement, control and laboratory use - + corr. June 2002
Part 1: General requirements


IEC 61204-7 2006 Low voltage power supplies, d.c. output - EN 61204-7 2006
Part 7: Safety requirements + A11 2009


IEC 61347 (mod) Series Lamp controlgear EN 61347 Series


IEC 61558-1 2005 Safety of power transformers, power supplies, EN 61558-1 2005
reactors and similar products - + corr. August 2006
Part 1: General requirements and tests


2) 3)
IEC 61558-2-1 – Safety of power transformers, power supplies, EN 61558-2-1 2007
reactors and similar products -
Part 2-1: Particular requirements and tests for
separating transformers and power supplies
incorporating separating transformers for
general applications


2) 3)
IEC 61558-2-4 – Safety of transformers, reactors, power EN 61558-2-4 2009
supply units and similar products for supply
voltages up to 1 100 V -
Part 2-4: Particular requirements and tests for
isolating transformers and power supply units
incorporating isolating transformers



1)
The HD 21 series, which is related to, but not directly equivalent with the IEC 60227 series, applies instead.
2)
Undated reference.
3)
Valid edition at date of issue.

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SIST EN 61558-2-16:2010
EN 61558-2-16:2009 – 4 –
Publication Year Title EN/HD Year

2) 3)
IEC 61558-2-6 – Safety of transformers, reactors, power EN 61558-2-6 2009
supply units and similar products for supply
voltages up to 1 100 V -
Part 2-6: Particular requirements and tests for
safety isolating transformers and power
supply units incorporating safety isolating
transformers


2) 3)
IEC 61558-2-13 – Safety of transformers, reactors, power EN 61558-2-13 2009
supply units and similar products for supply
voltages up to 1 100 V -
Part 2-13: Particular requirements and tests
for auto transformers and power supply units
incorporating auto transformers


IEC 62040 Series Uninterruptible Power Systems (UPS) EN 62040 Series

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SIST EN 61558-2-16:2010
IEC 61558-2-16
®
Edition 1.0 2009-06
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
GROUP SAFETY PUBLICATION
PUBLICATION GROUPÉE DE SÉCURITÉ
Safety of transformers, reactors, power supply units and similar products for
supply voltages up to 1 100 V –
Part 2-16: Particular requirements and tests for switch mode power supply units
and transformers for switch mode power supply units

Sécurité des transformateurs, bobines d’inductance, blocs d'alimentation et
produits analogues pour des tensions d’alimentation jusqu'à 1 100 V –
Partie 2-16: Règles particulières et essais pour les blocs d'alimentation à
découpage et les transformateurs pour blocs d'alimentation à découpage

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
V
CODE PRIX
ICS 29.180 ISBN 2-8318-1047-2
® Registered trademark of the International Electrotechnical Commission
Marque déposée de la Commission Electrotechnique Internationale

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SIST EN 61558-2-16:2010
– 2 – 61558-2-16 © IEC:2009
CONTENTS
FOREWORD.4
1 Scope.6
2 Normative references.8
3 Terms and definitions .9
4 General requirements .9
5 General notes on tests.9
6 Ratings.9
7 Classification .10
8 Marking and other information.10
9 Protection against electric shock.11
10 Change of input voltage setting .12
11 Output voltage and output current under load .12
12 No-load output voltage.12
13 Short circuit voltage .13
14 Heating.13
15 Short-circuit and overload protection .13
16 Mechanical strength.14
17 Protection against harmful ingress of dust, solid objects and moisture.14
18 Insulation resistance, dielectric strength and leakage current .14
19 Construction .14
20 Components .18
21 Internal wiring .18
22 Supply connection and other external flexible cables or cords.19
23 Terminals for external conductors .19
24 Provisions for protective earthing .19
25 Screws and connections .19
26 Creepage distances, clearances and distances through insulation .19
27 Resistance to heat, fire and tracking .32
28 Resistance to rusting .32
Annexes.33
Annex AA (informative) Partial discharge (PD) test .33
Annex BB (normative) Particular requirements for associated transformers for use in
switch mode power supplies with internal frequencies > 500 Hz .33

Figure 101 – Diagram for dimensioning of clearances.20
Figure 102 – Diagram of dimensioning creepage distances.24
Figure 103 – Permissible field strength for dimensioning of solid insulation according to
Equation (1) .32

Table 101 – Output voltages ratio.13
Table 102 – Values of clearances for frequencies > 30 kHz with approximately
homogeneous field condition according to 4.3 of IEC 60664-4 .21

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SIST EN 61558-2-16:2010
61558-2-16 © IEC:2009 – 3 –
Table 103 – Values of clearances for transient overvoltages or recurring peak voltages
produced in the primary circuit of the SMPS for frequencies < 30 kHz.22
Table 104 – Minimum values of clearances in air for inhomogeneous field conditions for
22
frequency > 30 kHz .
Table 105 – Basic or supplementary insulation – Minimum values of creepage distances
for different frequency ranges (pollution degree 1).25
Table 106 – Basic or supplementary insulation – Minimum values of creepage distances
for different frequency ranges (pollution degree 2).26
Table 107 – Basic or supplementary insulation – Minimum values of creepage distances
for different frequency ranges (pollution degree 3).27
Table 108 – Double or reinforced insulation – Minimum values of creepage distances for
different frequency ranges (pollution degree 1) .28
Table 109 – Double or reinforced insulation – Minimum values of creepage distances for
different frequency ranges (pollution degree 2) .29
Table 110 – Double or reinforced insulation – Minimum values of creepage distances for
different frequency ranges (pollution degree 3) .30

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SIST EN 61558-2-16:2010
– 4 – 61558-2-16 © IEC:2009
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________

SAFETY OF TRANSFORMERS, REACTORS, POWER SUPPLY UNITS
AND SIMILAR PRODUCTS FOR SUPPLY VOLTAGES UP TO 1 100 V –

Part 2-16: Particular requirements and tests for switch mode power supply
units and transformers for switch mode power supply units


FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also Participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any
equipment declared to be in conformity with an IEC Publication.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 61558-2-16 has been prepared by IEC technical committee 96:
Transformers, reactors, power supply units and similar products for low voltage up to 1 100 V.
This first edition of IEC 61558-2-16 cancels and replaces IEC 61558-2-17, published in 1997. It
constitutes a technical revision.
This part has the status of a group safety publication in accordance with IEC Guide 104 (1997):
The preparation of safety publications and the use of basic safety publications and group
safety publications.

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SIST EN 61558-2-16:2010
61558-2-16 © IEC:2009 – 5 –
The text of this standard is based on the following documents:
FDIS Report on voting
96/330/CDV 96/333/RVC

Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
This Part 2-16 is intended to be used in conjunction with the latest edition of IEC 61558-1 and
its amendments. It is based on the second edition (2005) of that standard.
This part supplements or modifies the corresponding clauses in IEC 61558-1, so as to convert
that publication into the IEC standard: Particular requirements and tests for switch mode power
supply units and transformers for switch mode power supply units.
A list of all parts of the IEC 61558 series can be found on the IEC website under the title:
Safety of transformers, reactors, power supply units and similar products for supply voltages up
to 1 100 V.
Future standards in this series will carry the new general title as cited above. Titles of existing
standards in this series will be updated at the time of the next edition.
Where a particular subclause of Part 1 is not mentioned in this part, that subclause applies as
far as is reasonable. Where this part states "addition", "modification" or "replacement", the
relevant text of Part 1 is to be adapted accordingly.
In this part, the following print types are used:
– requirements proper: in roman type;
– test specifications: in italic type;
– explanatory matter: in smaller roman type.
In the text of this part, the words in bold are defined in Clause 3.
Subclauses, notes, figures and tables additional to those in Part 1 are numbered starting from
101; supplementary annexes are entitled AA, BB, etc.
The committee has decided that the contents of this publication will remain unchanged until the
maintenance result date indicated on the IEC web site under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
NOTE The attention of National Committees is drawn to the fact that equipment manufacturers and testing
organizations may need a transitional period following publication of a new, amended or revised IEC publication in
which to make products in accordance with the new requirements and to equip themselves for conducting new or
revised tests.
It is the recommendation of the committee that the content of this publication be adopted for implementation
nationally not earlier than 12 months from the date of publication.

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SIST EN 61558-2-16:2010
– 6 – 61558-2-16 © IEC:2009
SAFETY OF TRANSFORMERS, REACTORS, POWER SUPPLY UNITS
AND SIMILAR PRODUCTS FOR SUPPLY VOLTAGES UP TO 1 100 V –

Part 2-16: Particular requirements and tests for switch mode power supply
units and transformers for switch mode power supply units



1 Scope
Replacement:
This part of IEC 61558 deals with the safety of switch mode power supply units and
transformers for switch mode power supply units. Transformers incorporating electronic
circuits are also covered by this standard.
NOTE 1 Safety includes electrical, thermal and mechanical aspects.
This part applies to:
a) switch mode power supply units incorporating safety isolating transformers providing
SELV, PELV or FELV a.c. or d.c. output voltage(s), or a combination thereof according to
IEC 61140 and IEC 60364-4-41 for use with household and other consumer products,
except for products covered by IEC 60065, IEC 61347 series, IEC 61204-7 and IEC 60950-
1;
b) switch mode power supply units with a maximum output voltage not exceeding 1 000 V
a.c. or 1 414 V ripple-free d.c. for use with household and other consumer products, except
for products covered in a) and products covered by IEC 60065, IEC 61347 series,
IEC 61204-7 and IEC 60950-1;
c) this standard may be used for transformers for use in switch mode power supply units
(see Annex BB).
This part covers the safety requirements for:
• separating SMPS for general use corresponding to Part 2-1;
• isolating SMPS for general use corresponding to Part 2-4;
• safety isolating SMPS for general use corresponding to Part 2-6;
• auto-SMPS for general use corresponding to Part 2-13.
For SMPS for specific application corresponding to the other Parts 2 of 61558 series, the
necessary requirements of the relevant Parts 2 are applicable. In addition, the requirements
listed in this part apply. Where the two requirements are in conflict, the most severe take
precedence.
NOTE 2 As the maximum rated supply voltage of the internal transformer is 1 000 V, the maximum rated
supply voltage of the switch mode power supply may be lower due to type of rectification.
Switch mode power supply units covered by this standard are air cooled (natural or forced)
independent, associated, stationary, portable, single-phase, or polyphase, with the rated
supply voltage not exceeding 1 100 V a.c., the rated supply frequency not exceeding
500 Hz, the rated internal operating frequency exceeding 500 Hz, but not exceeding
100 MHz, and the rated output not exceeding 1 kVA or 1 kW, incorporating dry-type
transformers with encapsulated or non-encapsulated windings.

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SIST EN 61558-2-16:2010
61558-2-16 © IEC:2009 – 7 –
Associated transformers for switch mode power supply units covered by Annex BB of this
standard shall have a rated output not exceeding:
– 25 kVA for single-phase transformers;
– 40 kVA for polyphase transformers.
NOTE 3 For higher frequencies, additional requirements may be necessary. However, this standard may be used
as a guide.
The no-load output voltage or the rated output voltage of switch mode power supply
units shall not exceed:
– 1 000 V a.c. or 1 415 V ripple-free d.c. when separating transformers or auto-
transformers are used;
– 500 V a.c. or 708 V ripple-free d.c. when isolating transformers are used;
– 50 V a.c. or 120 V ripple-free d.c. when safety isolating transformers are used.
The no-load output voltage or the rated output voltage of independent switch mode
power supply units shall not be less than:
– 50 V a.c. or 120 V ripple-free d.c. when separating transformers or autotransformers are
used.
This standard is also applicable to switch mode power supply units, converters and inverters
without limitation of the rated output. However, such switch mode power supply units are
for special applications and are subject to an agreement between the purchaser and the
manufacturer.
NOTE 4 In the context of this standard, converters and invertors are considered to be switch mode power supply
units.
This standard may also be used as a guide for products not covered by the scope of this
standard, the scope of IEC 61204-7, or the scope of IEC 61347 series.
This standard does not apply to:
– motor-generator sets;
– uninterruptible power supplies (UPS) according to IEC 62040;
– switch mode power supply units covered by IEC 61204-7 (i.e., low-voltage power supply
devices, d.c. output, performance characteristics) and d.c. power and distribution
equipment and switch mode power supply units for use in applications covered by
IEC 60950-1, IEC 61010-1, IEC 60601-1, and IEC 60065;
– lamp control gear covered by IEC 61347-1;
– external circuits and their components intended to be connected to the input terminals and
output terminals of the transformers.
NOTE 5 IEC 61204-7 will be updated by SC 22E.
NOTE 6 Attention is drawn to the following:
– for transformers intended to be used in vehicles, on board ships and aircraft, additional requirements (from
other applicable standards, national rules, etc.) may be necessary;
– measures to protect the enclosure and the components inside the enclosure against external influences such
as fungus, vermin, termites, solar-radiation, and icing should also be considered;
– the different conditions for transportation, storage, and operation of the transformers should also be
considered;
– additional requirements in accordance with other appropriate standards and national rules may be applicable to
transformers intended for use in special environments, such as tropical environment.

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SIST EN 61558-2-16:2010
– 8 – 61558-2-16 © IEC:2009
NOTE 7 Future technological development of transformers may necessitate a need to increase the upper limit of
the frequencies; until then, this part may
...