Resistance welding - Embossed projection welding - Projections for resistance welding (ISO 8167:2021)

This document specifies the geometries and dimensions of projections for embossed projection welding.
Tools to make the projections are also included in Annex B.
The projections are used on hot-rolled, cold-rolled, uncoated and coated steels, stainless steels and
nickel alloys for conventional welding quality up to 3 mm thickness, as single projections, in multiples
or as a group of multiples.
Any solid projections are not included in this document.

Widerstandsschweißen - Buckelschweißungen mit geprägten Buckeln - Buckel zum Widerstandsschweißen (ISO 8167:2021)

Dieses Dokument legt die Geometrien und Maße der Buckel für Buckelschweißungen mit geprägten Buckeln fest. Es enthält in Anhang B auch die entsprechenden Werkzeuge für die Herstellung der Buckel.
Die Buckel werden einzeln, vielfach oder als Gruppe von Vielfachen bei warmgewalzten, kaltgewalzten, unbeschichteten und beschichteten Stählen, nichtrostenden Stählen und Nickellegierungen herkömmlicher Schweißeignung bis zu 3 mm Dicke angewendet.
Massive Buckel werden in diesem Dokument nicht behandelt.

Soudage par résistance - Soudage par bossage embouti - Bossages pour le soudage par résistance (ISO 8167:2021)

Le présent document spécifie les formes et les dimensions des bossages utilisés pour le soudage par bossages emboutis. Les outils permettant d’emboutir les bossages sont également inclus dans l’Annexe B.
Les bossages sont utilisés sur des tôles en acier laminées à chaud, à froid, en acier non revêtu et revêtu, en acier inoxydable et en alliage de nickel, normalement aptes au soudage et d’une épaisseur ne dépassant pas 3 mm, isolément, par groupe ou ensemble de groupes.
Les bossages pleins ou massifs ne sont pas couverts par le présent document.

Uporovno varjenje - Bradavično uporovno varjenje - Bradavice za uporovno varjenje (ISO 8167:2021)

General Information

Status
Published
Public Enquiry End Date
01-Jul-2020
Publication Date
06-Sep-2021
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
28-Jul-2021
Due Date
02-Oct-2021
Completion Date
07-Sep-2021

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SLOVENSKI STANDARD
SIST EN ISO 8167:2021
01-oktober-2021
Nadomešča:
SIST EN 28167:1999
Uporovno varjenje - Bradavično uporovno varjenje - Bradavice za uporovno
varjenje (ISO 8167:2021)
Resistance welding - Embossed projection welding - Projections for resistance welding
(ISO 8167:2021)
Widerstandsschweißen - Buckelschweißungen mit geprägten Buckeln - Buckel zum
Widerstandsschweißen (ISO 8167:2021)
Soudage par résistance - Soudage par bossage embouti - Bossages pour le soudage
par résistance (ISO 8167:2021)
Ta slovenski standard je istoveten z: EN ISO 8167:2021
ICS:
25.160.30 Varilna oprema Welding equipment
SIST EN ISO 8167:2021 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN ISO 8167:2021

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SIST EN ISO 8167:2021


EN ISO 8167
EUROPEAN STANDARD

NORME EUROPÉENNE

July 2021
EUROPÄISCHE NORM
ICS 25.160.30 Supersedes EN 28167:1992
English Version

Resistance welding - Embossed projection welding -
Projections for resistance welding (ISO 8167:2021)
Soudage par résistance - Soudage par bossage embouti Widerstandsschweißen - Buckelschweißungen mit
- Bossages pour le soudage par résistance (ISO geprägten Buckeln - Buckel zum
8167:2021) Widerstandsschweißen (ISO 8167:2021)
This European Standard was approved by CEN on 30 May 2021.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.





EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2021 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 8167:2021 E
worldwide for CEN national Members.

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SIST EN ISO 8167:2021
EN ISO 8167:2021 (E)
Contents Page
European foreword . 3

2

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SIST EN ISO 8167:2021
EN ISO 8167:2021 (E)
European foreword
This document (EN ISO 8167:2021) has been prepared by Technical Committee ISO/TC 44 "Welding
and allied processes" in collaboration with Technical Committee CEN/TC 121 “Welding and allied
processes” the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by January 2022, and conflicting national standards shall
be withdrawn at the latest by January 2022.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 28167:1992.
Any feedback and questions on this document should be directed to the users’ national standards
body/national committee. A complete listing of these bodies can be found on the CEN websites.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.
Endorsement notice
The text of ISO 8167:2021 has been approved by CEN as EN ISO 8167:2021 without any modification.

3

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SIST EN ISO 8167:2021

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SIST EN ISO 8167:2021
INTERNATIONAL ISO
STANDARD 8167
Second edition
2021-06
Resistance welding — Embossed
projection welding — Projections for
resistance welding
Soudage par résistance — Soudage par bossage embouti — Bossages
pour le soudage par résistance
Reference number
ISO 8167:2021(E)
©
ISO 2021

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SIST EN ISO 8167:2021
ISO 8167:2021(E)

COPYRIGHT PROTECTED DOCUMENT
© ISO 2021
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
below or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii © ISO 2021 – All rights reserved

---------------------- Page: 8 ----------------------
SIST EN ISO 8167:2021
ISO 8167:2021(E)

Contents Page
Foreword .iv
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Types of projections . 2
5 Dimensions of projections. 3
6 Designation . 5
Annex A (informative) Relationship between sheet thickness and projection size .6
Annex B (informative) Examples of tool for forming projection . 7
Annex C (informative) Other dimensions of projections and their tools. 9
Bibliography .13
© ISO 2021 – All rights reserved iii

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SIST EN ISO 8167:2021
ISO 8167:2021(E)

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/ directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www .iso .org/ patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see www .iso .org/
iso/ foreword .html.
This document was prepared by Technical Committee ISO/TC 44, Welding and allied processes,
Subcommittee SC 6, Resistance welding and allied mechanical joining, in collaboration with the European
Committee for Standardization (CEN) Technical Committee CEN/TC 121, Welding and allied processes,
in accordance with the Agreement on technical cooperation between ISO and CEN (Vienna Agreement).
This second edition cancels and replaces the first edition (ISO 8167:1989), which has been technically
revised.
The main changes compared to the previous edition are as follows:
— Clause 3 has been updated;
— Annexes B and C have been revised;
— the document has been technically revised to the state of the art.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www .iso .org/ members .html.
Official interpretations of ISO/TC 44 documents, where they exist, are available from this page: https://
committee .iso .org/ sites/ tc44/ home/ interpretation .html.
iv © ISO 2021 – All rights reserved

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SIST EN ISO 8167:2021
INTERNATIONAL STANDARD ISO 8167:2021(E)
Resistance welding — Embossed projection welding —
Projections for resistance welding
1 Scope
This document specifies the geometries and dimensions of projections for embossed projection welding.
Tools to make the projections are also included in Annex B.
The projections are used on hot-rolled, cold-rolled, uncoated and coated steels, stainless steels and
nickel alloys for conventional welding quality up to 3 mm thickness, as single projections, in multiples
or as a group of multiples.
Any solid projections are not included in this document.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 17677-1, Resistance welding — Vocabulary — Part 1: Spot, projection and seam welding
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 17677-1 and the following
apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https:// www .iso .org/ obp
— IEC Electropedia: available at https:// www .electropedia .org/
3.1
spherical projection
projection with circular protrusion (see Figure 1)
Note 1 to entry: The type code for spherical projection is SP.
3.2
ring-shaped projection
annular projection
projection with ring-shaped protrusion (see Figure 2)
Note 1 to entry: The type code for ring-shaped projection is RP.
Note 2 to entry: In the United States, a kind of solid projection is called “annular projection”.
3.3
elongated projection
projection with oval protrusion (see Figure 3)
Note 1 to entry: The type code for elongated projection is EP.
© ISO 2021 – All rights reserved 1

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SIST EN ISO 8167:2021
ISO 8167:2021(E)

3.4
projection diameter
d
1
outer diameter of the projection in the embossed side surface of the sheet for spherical and ring-shaped
projections (see Figure 1 and Figure 2)
3.5
projection height
a
maximum height of the projection
...

SLOVENSKI STANDARD
oSIST prEN ISO 8167:2020
01-junij-2020
Uporovno varjenje - Bradavično uporovno varjenje - Bradavice za uporovno
varjenje (ISO/DIS 8167:2020)
Resistance welding - Embossed projection welding - Projections for resistance welding
(ISO/DIS 8167:2020)
Widerstandsschweißen - Buckelschweißungen mit geprägten Buckeln - Buckel zum
Widerstandsschweißen (ISO/DIS 8167:2020)
Bossages pour le soudage par résistance (ISO/DIS 8167:2020)
Ta slovenski standard je istoveten z: prEN ISO 8167
ICS:
25.160.20 Potrošni material pri varjenju Welding consumables
oSIST prEN ISO 8167:2020 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

---------------------- Page: 1 ----------------------
oSIST prEN ISO 8167:2020

---------------------- Page: 2 ----------------------
oSIST prEN ISO 8167:2020
DRAFT INTERNATIONAL STANDARD
ISO/DIS 8167
ISO/TC 44/SC 6 Secretariat: DIN
Voting begins on: Voting terminates on:
2020-04-10 2020-07-03
Resistance welding — Embossed projection welding —
Projections for resistance welding
ICS: 25.160.30
THIS DOCUMENT IS A DRAFT CIRCULATED
This document is circulated as received from the committee secretariat.
FOR COMMENT AND APPROVAL. IT IS
THEREFORE SUBJECT TO CHANGE AND MAY
NOT BE REFERRED TO AS AN INTERNATIONAL
STANDARD UNTIL PUBLISHED AS SUCH.
IN ADDITION TO THEIR EVALUATION AS
ISO/CEN PARALLEL PROCESSING
BEING ACCEPTABLE FOR INDUSTRIAL,
TECHNOLOGICAL, COMMERCIAL AND
USER PURPOSES, DRAFT INTERNATIONAL
STANDARDS MAY ON OCCASION HAVE TO
BE CONSIDERED IN THE LIGHT OF THEIR
POTENTIAL TO BECOME STANDARDS TO
WHICH REFERENCE MAY BE MADE IN
Reference number
NATIONAL REGULATIONS.
ISO/DIS 8167:2020(E)
RECIPIENTS OF THIS DRAFT ARE INVITED
TO SUBMIT, WITH THEIR COMMENTS,
NOTIFICATION OF ANY RELEVANT PATENT
RIGHTS OF WHICH THEY ARE AWARE AND TO
©
PROVIDE SUPPORTING DOCUMENTATION. ISO 2020

---------------------- Page: 3 ----------------------
oSIST prEN ISO 8167:2020
ISO/DIS 8167:2020(E)

COPYRIGHT PROTECTED DOCUMENT
© ISO 2020
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
below or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Fax: +41 22 749 09 47
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii © ISO 2020 – All rights reserved

---------------------- Page: 4 ----------------------
oSIST prEN ISO 8167:2020
ISO/DIS 8167:2020(E)

Contents Page
Foreword .iv
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Types of projections . 2
5 Dimensions of projections. 3
6 Designation . 5
Annex A (informative) Relationship between sheet thickness and projection size .6
Annex B (informative) Examples of tool for forming projection . 7
Annex C (informative) Other dimensions of projections and their tools. 9
Bibliography .12
© ISO 2020 – All rights reserved iii

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oSIST prEN ISO 8167:2020
ISO/DIS 8167:2020(E)

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/ directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www .iso .org/ patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following
URL: www .iso .org/ iso/ foreword .html.
This document was prepared by Technical Committee ISO/TC 44, Welding and allied processes,
Subcommittee SC 6, Resistance welding and allied mechanical joining.
This second edition cancels and replaces the first edition (ISO 8167:1989), which has been technically
revised.
The main changes compared to the previous edition are as follows:
— updating of chapter 3 “terms and definitions”;
— Revision of Annex B and Annex C;
— technically revised to the state of the art.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www .iso .org/ members .html.
iv © ISO 2020 – All rights reserved

---------------------- Page: 6 ----------------------
oSIST prEN ISO 8167:2020
DRAFT INTERNATIONAL STANDARD ISO/DIS 8167:2020(E)
Resistance welding — Embossed projection welding —
Projections for resistance welding
1 Scope
This International Standard specifies the geometries and dimensions of projections for embossed
projection welding. Tools to make the projections are also included as an informative Annex (see
Annex B).
The projections are used on hot-rolled, cold-rolled, uncoated and coated steels, stainless steels and
nickel alloys for conventional welding quality up to 3 mm thickness, as single projections, in multiples
or as a group of multiples.
NOTE Any solid projections are not included in this standard.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 286-1, Geometrical product specifications (GPS) — ISO code system for tolerances on linear sizes —
Part 1: Basis of tolerances, deviations and fits
ISO 17677-1, Resistance welding — Vocabulary — Part 1: Spot, projection and seam welding
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 17677-1 and the following apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— IEC Electropedia: available at http:// www .electropedia .org/
— ISO Online browsing platform: available at https:// www .iso .org/ obp
3.1
embossed projection
projection made by stamping or pressing processes for a sheet with punch and die
Note 1 to entry: Usually, open bottom types are used as the die. Closed bottom types also proposed!
3.2
solid projection
projection manufactured to achieve a special projection geometry
Note 1 to entry: A contour of the components is often used as the projection.
3.3
spherical projection (Type code: SP)
projection with circular protrusion (see Figure 1)
© ISO 2020 – All rights reserved 1

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oSIST prEN ISO 8167:2020
ISO/DIS 8167:2020(E)

3.3
elongated projection (Type code: EP)
projection with oval protrusion (see Figure 2)
3.4
ring-shaped projection (Type code: RP)
annular projection
projection with ring-shaped protrusion (see Figure 3)
Note 1 to entry: In the United State, a kind of solid projection is called as “annular projection”.
3.5
Projection diameter
d
1
outer diameter of the projection in the embossed side surface of the sheet for spherical and ring-shaped
projections (see Figure 1 and Figure 2)
3.6
Projection height
a
maximum height of the projection (see Figure 1 to Figure 3)
3.7
Projection width
b
1
maximum width of the elongated projection in the embossed side surface of the sheet (see Figure 3)
3.8
Projection length
l
1
bottom length of the elongated projection in the embossed side surface of the sheet (see Figure 3)
4 Types of projections
The projection shape shall be selected from three types of projections shown in Figure 1 to Figure 3
based on the design requirements of the welds or welding procedure specification (WPS) for the
projection welding. Spherical projections are recommended for sheets thicknesses of 1 mm or greater.
Ring-shaped projections and multiple spherical projections (e.g. a set of three projections) are usually
used for sheets thinner than 1 mm. Elongated projections can be used to replace a set of two ring-
shaped or spherical projections.
Figure 1 — Spherical projection
2 © ISO
...

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