Lead acid traction batteries -- Part 1: General requirements and methods of tests

This part of IEC 60254 is applicable to lead-acid traction batteries used as power sources for electric propulsion. The tests defined are relevant to all traction battery applications which include road vehicles, locomotives, industrial trucks and mechanical handling equipments. Tests which may be used specifically to test batteries developed for use in vehicles such as light passenger vehicles, motor cycles, light commercial vehicles, etc. may be found in alternative standards e.g. IEC 61982-2. The object of this standard is to specify certain essential characteristics of traction batteries or cells, together with the relevant test methods of those characteristics. Although Part 2 of this standard defines dimensions of commonly used traction cells, the tests in Part 1 may be applied to cells and monobloc batteries of other dimensions, if the application is appropriate.

Blei-Antriebsbatterien -- Teil 1: Allgemeine Anforderungen und Prüfungen

Batteries d'accumulateurs de traction au plomb -- Partie 1: Prescriptions générales et méthodes d'essais

La présente partie de la EN 60254 est applicable aux batteries d'accumulateurs de traction au plomb utilisées comme source d'énergie pour la propulsion électrique. Les essais définis sont applicables à toutes les batteries d'accumulateurs de traction pour applications dans les véhicules routiers, les locomotives, les engins industriels et les chariots de manutention. Des essais qui peuvent être utilisés pour tester de manière spécifique des batteries d'accumulateurs développées pour l'utilisation dans des véhicules tels que les véhicules électriques légers destinés au transport des passagers, les cycles à moteurs, les véhicules commerciaux légers, etc. peuvent être spécifiés dans d'autres normes tel que la EN 61982-2. La présente norme a pour objet de spécifier certaines caractéristiques essentielles des batteries d'accumulateurs de traction ou des éléments, ainsi que les méthodes d'essais permettant de contrôler ces caractéristiques.

Žveplo-kislinske vlečne baterije – 1. del: Splošne zahteve in metode preskušanja (IEC 60254-1:2005)

General Information

Status
Published
Publication Date
31-Dec-2005
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
01-Jan-2006
Due Date
01-Jan-2006
Completion Date
01-Jan-2006

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SLOVENSKI SIST EN 60254-1:2006

STANDARD
januar 2006
Žveplo-kislinske vlečne baterije – 1. del: Splošne zahteve in metode
preskušanja (IEC 60254-1:2005)
(istoveten EN 60254-1:2005)
Lead-acid traction batteries - Part 1: General requirements and methods of test
(IEC 60254-1:2005)
ICS 29.220.20 Referenčna številka
SIST EN 60254-1:2006(en)
©  Standard je založil in izdal Slovenski inštitut za standardizacijo. Razmnoževanje ali kopiranje celote ali delov tega dokumenta ni dovoljeno

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EUROPEAN STANDARD EN 60254-1
NORME EUROPÉENNE
EUROPÄISCHE NORM May 2005

ICS 29.220.20 Supersedes EN 60254-1:1997


English version


Lead-acid traction batteries
Part 1: General requirements and methods of test
(IEC 60254-1:2005)


Batteries d'accumulateurs de traction  Blei-Antriebsbatterien
au plomb Teil 1: Allgemeine Anforderungen
Partie 1: Exigences générales und Prüfungen
et méthodes d'essais (IEC 60254-1:2005)
(CEI 60254-1:2005)






This European Standard was approved by CENELEC on 2005-05-01. CENELEC members are bound to
comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and
notified to the Central Secretariat has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden,
Switzerland and United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Central Secretariat: rue de Stassart 35, B - 1050 Brussels


© 2005 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.

Ref. No. EN 60254-1:2005 E

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EN 60254-1:2005 - 2 -
Foreword
The text of document 21/619/FDIS, future edition 4 of IEC 60254-1, prepared by IEC TC 21,
Secondary cells and batteries, was submitted to the IEC-CENELEC parallel vote and was approved by
CENELEC as EN 60254-1 on 2005-05-01.
This European Standard supersedes EN 60254-1:1997.
The principal change is the removal of the original Clause 6 dealing with "Testing procedures for light
road vehicle traction batteries", as this is now covered by EN 61982-2. The "high rate discharge test"
has been changed from 0,5 h to 1 h and the temperature coefficient of resistance for 1 h discharge
included. The opportunity has also been taken to introduce relatively minor revisions where these are
now more appropriate due to developments.
The following dates were fixed:
– latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement (dop) 2006-02-01
– latest date by which the national standards conflicting
with the EN have to be withdrawn (dow) 2008-05-01
Annex ZA has been added by CENELEC.
__________
Endorsement notice
The text of the International Standard IEC 60254-1:2005 was approved by CENELEC as a European
Standard without any modification.
In the official version, for Bibliography, the following note has to be added for the standard indicated:
IEC 61982-2 NOTE Harmonized as EN 61982-2:2002 (not modified).
__________

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- 3 - EN 60254-1:2005
Annex ZA
(normative)

Normative references to international publications
with their corresponding European publications
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
NOTE Where an international publication has been modified by common modifications, indicated by (mod), the relevant
EN/HD applies.
Publication Year Title EN/HD Year
IEC 60051 Series Direct acting indicating analogue EN 60051 Series
electrical measuring instruments and their
accessories

IEC 60254-2 1997 Lead-acid traction batteries EN 60254-2 1997
Part 2: Dimensions of cells and terminals
and marking of polarity on cells
A1 2000 A1 2000

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NORME CEI
INTERNATIONALE
IEC



60254-1
INTERNATIONAL


Quatrième édition
STANDARD

Fourth edition

2005-04


Batteries d'accumulateurs
de traction au plomb –
Partie 1:
Exigences générales et
méthodes d'essais

Lead-acid traction batteries –
Part 1:
General requirements and
methods of test

 IEC 2005 Droits de reproduction réservés  Copyright - all rights reserved
Aucune partie de cette publication ne peut être reproduite ni No part of this publication may be reproduced or utilized in any
utilisée sous quelque forme que ce soit et par aucun procédé, form or by any means, electronic or mechanical, including
électronique ou mécanique, y compris la photocopie et les photocopying and microfilm, without permission in writing from
microfilms, sans l'accord écrit de l'éditeur. the publisher.
International Electrotechnical Commission, 3, rue de Varembé, PO Box 131, CH-1211 Geneva 20, Switzerland
Telephone: +41 22 919 02 11 Telefax: +41 22 919 03 00 E-mail: inmail@iec.ch Web: www.iec.ch
CODE PRIX
M
PRICE CODE
Commission Electrotechnique Internationale
International Electrotechnical Commission
МеждународнаяЭлектротехническаяКомиссия
Pour prix, voir catalogue en vigueur
For price, see current catalogue

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60254-1  IEC:2005 – 3 –
CONTENTS
FOREWORD.5

1 Scope and object.9
2 Normative references .9
3 Functional characteristics .9
3.1 Capacity (for the test, see 5.2) .9
3.2 Charge retention (for the test, see 5.3).11
3.3 High-rate discharge performance (for the test, see 5.4) .11
3.4 Cyclic endurance (for the test, see 5.5) .11
4 General test conditions.11
4.1 Accuracy of measuring instruments (see IEC 60051).11
4.2 Preparation and maintenance of the test cells or batteries.13
4.3 Characteristics of a fully charged cell or battery (unless the state of a fully
charged battery is otherwise stated by the manufacturer) .15
5 Testing procedure .15
5.1 Sequence of performance of the tests .15
5.2 Capacity test .15
5.3 Charge retention test.17
5.4 High-rate discharge performance test.19
5.5 Cyclic endurance test .19
6 Specific values .23
6.1 Energy density .23

Bibliography.25

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60254-1  IEC:2005 – 5 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________

LEAD-ACID TRACTION BATTERIES –

Part 1: General requirements and methods of test


FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any
equipment declared to be in conformity with an IEC Publication.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60254-1 has been prepared by IEC technical committee 21:
Secondary cells and batteries.
This fourth edition cancels and replaces the third edition, published in 1997, and constitutes a
technical revision. The principal change in this edition is the removal of the original Clause 6
dealing with “Testing procedures for light road vehicle traction batteries”, as this is now
covered by IEC 61982-2. The “high rate discharge test” has been changed from 0,5 h to 1 h
and the temperature co-efficient of resistance for 1h discharge included. The opportunity has
also been taken to introduce relatively minor revisions where these are now more appropriate
due to developments.

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60254-1  IEC:2005 – 7 –
The text of this standard is based on the following documents:
FDIS Report on voting
21/619/FDIS 21/622/RVD

Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
IEC 60254 consists of the following parts under the general title Lead-acid traction batteries:
Part 1: General requirements and methods of test
Part 2: Dimensions of cells and terminals and marking of polarity on cells
The committee has decided that the contents of this publication will remain unchanged until
the maintenance result date indicated on the IEC web site under "http://webstore.iec.ch" in
the data related to the specific publication. At this date, the publication will be
• reconfirmed;
• withdrawn;
• replaced by a revised edition, or
• amended.

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60254-1  IEC:2005 – 9 –
LEAD-ACID TRACTION BATTERIES –

Part 1: General requirements and methods of test



1 Scope and object
This part of IEC 60254 is applicable to lead-acid traction batteries used as power sources for
electric propulsion.
The tests defined are relevant to all traction battery applications which include road vehicles,
locomotives, industrial trucks and mechanical handling equipments. Tests which may be used
specifically to test batteries developed for use in vehicles such as light passenger vehicles,
motor cycles, light commercial vehicles, etc. may be found in alternative standards e.g.
IEC 61982-2.
The object of this standard is to specify certain essential characteristics of traction batteries
or cells, together with the relevant test methods of those characteristics.
Although Part 2 of this standard defines dimensions of commonly used traction cells, the tests
in Part 1 may be applied to cells and monobloc batteries of other dimensions, if the
application is appropriate.
2 Normative references
The following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies. For undated references, the latest edition
of the referenced document (including any amendments) applies.
IEC 60051 (all parts), Direct acting indicating analogue electrical measuring instruments and
their accessories
IEC 60254-2:1997, Lead-acid traction batteries - Part 2: Dimensions of cells and terminals
and marking of polarity on cells
Amendment 1 (2000)
3 Functional characteristics
3.1 Capacity (for the test, see 5.2)
3.1.1 The most essential characteristic of a traction battery is its ability to store electric
energy. This is
...

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