SIST EN 60216-3:2006

SLOVENSKI SIST EN 60216-3:2006

STANDARD
oct 2006
Električni izolacijski materiali – Lastnosti v zvezi s toplotno vzdržljivostjo – 3.
del: Navodila za izračunavanje karakteristik toplotne vzdržljivosti (IEC 60216-
3:2006)
Electrical insulating materials - Thermal endurance properties – Part 3: Instructions
for calculating thermal endurance characteristics (IEC 60216-3:2006)
ICS 29.035.01 Referenčna številka
SIST EN 60216-3:2006(en)
©  Standard je založil in izdal Slovenski inštitut za standardizacijo. Razmnoževanje ali kopiranje celote ali delov tega dokumenta ni dovoljeno

---------------------- Page: 1 ----------------------

EUROPEAN STANDARD
EN 60216-3

NORME EUROPÉENNE
July 2006
EUROPÄISCHE NORM

ICS 17.220.99; 19.020; 29.035.01 Supersedes EN 60216-3:2002


English version


Electrical insulating materials -
Thermal endurance properties
Part 3: Instructions for calculating thermal endurance characteristics
(IEC 60216-3:2006)


Matériaux isolants électriques -  Elektroisolierstoffe –
Propriétés d'endurance thermique Eigenschaften hinsichtlich des
Partie 3: Instructions pour le calcul des thermischen Langzeitverhaltens
caractéristiques d'endurance thermique Teil 3: Anweisungen zur Berechnung
(CEI 60216-3:2006) thermischer Langzeitkennwerte
(IEC 60216-3:2006)




This European Standard was approved by CENELEC on 2006-06-01. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the Central Secretariat has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Cyprus, the Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Central Secretariat: rue de Stassart 35, B - 1050 Brussels


© 2006 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 60216-3:2006 E

---------------------- Page: 2 ----------------------

EN 60216-3:2006 - 2 -
Foreword
The text of document 112/26/FDIS, future edition 2 of IEC 60216-3, prepared by IEC TC 112, Evaluation
and qualification of electrical insulating materials and systems, was submitted to the IEC-CENELEC
parallel vote and was approved by CENELEC as EN 60216-3 on 2006-06-01.
This European Standard supersedes EN 60216-3:2002.
The major technical changes with regard to EN 60216-3:2002 concern an updating of Table C.2. In
addition, the scope has been extended to cover a greater range of data characteristics, particularly with
regard to incomplete data, as often obtained from proof test criteria. The greater flexibility of use should
lead to more efficient employment of the time available for ageing purposes. Finally, the procedures
specified in this part of EN 60216 have been extensively tested and have been used to calculate results
from a large body of experimental data obtained in accordance with other parts of the standard. Annex E
'Computer program' has been completely reworked.
The following dates were fixed:
– latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement (dop) 2007-03-01
– latest date by which the national standards conflicting
with the EN have to be withdrawn (dow) 2009-06-01
Annex ZA has been added by CENELEC.
__________
Endorsement notice
The text of the International Standard IEC 60216-3:2006 was approved by CENELEC as a European
Standard without any modification.
In the official version, for Bibliography, the following note has to be added for the standard indicated:
IEC 60216-5 NOTE  Harmonized as EN 60216-5:2003 (not modified).
__________

---------------------- Page: 3 ----------------------

- 3 - EN 60216-3:2006
Annex ZA
(normative)

Normative references to international publications
with their corresponding European publications

The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

NOTE  When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.


Publication Year Title EN/HD Year

IEC 60216-1 2001 Electrical insulating materials - Properties of EN 60216-1 2001
thermal endurance
Part 1: Ageing procedures and evaluation of
test results


IEC 60216-2 2005 Electrical insulating materials - Thermal EN 60216-2 2005
endurance properties
Part 2: Determination of thermal endurance
properties of electrical insulating materials -
Choice of test criteria


IEC 60493-1 1974 Guide for the statistical analysis of ageing - -
test data
Part 1: Methods based on mean values of
normally distributed test results

---------------------- Page: 4 ----------------------

INTERNATIONAL IEC


STANDARD 60216-3





Second edition
2006-04


Electrical insulating materials –
Thermal endurance properties –

Part 3:
Instructions for calculating thermal
endurance characteristics

 IEC 2006  Copyright - all rights reserved
No part of this publication may be reproduced or utilized in any form or by any means, electronic or
mechanical, including photocopying and microfilm, without permission in writing from the publisher.
International Electrotechnical Commission, 3, rue de Varembé, PO Box 131, CH-1211 Geneva 20, Switzerland
Telephone: +41 22 919 02 11 Telefax: +41 22 919 03 00 E-mail: inmail@iec.ch Web: www.iec.ch
PRICE CODE
Commission Electrotechnique Internationale X
International Electrotechnical Commission
МеждународнаяЭлектротехническаяКомиссия
For price, see current catalogue

---------------------- Page: 5 ----------------------

– 2 – 60216-3  IEC:2006(E)
CONTENTS
FOREWORD.4

1 Scope.6
2 Normative references .6
3 Terms, definitions, symbols and abbreviated terms.6
4 Principles of calculations .10
4.1 General principles .10
4.2 Preliminary calculations.10
4.3 Variance calculations .11
4.4 Statistical tests.12
4.5 Results.12
5 Requirements and recommendations for valid calculations .13
5.1 Requirements for experimental data .13
5.2 Precision of calculations.13
6 Calculation procedures.13
6.1 Preliminary calculations.13
6.2 Main calculations.17
6.3 Statistical tests.19
6.4 Thermal endurance graph .21
7 Calculation and requirements for results.21
7.1 Calculation of thermal endurance characteristics.21
7.2 Summary of statistical tests and reporting .22
7.3 Reporting of results .22
8 Test report.22

Annex A (normative)  Decision flow chart.24
Annex B (normative)  Decision table .25
Annex C (informative)  Statistical tables.26
Annex D (informative)  Worked examples .35
Annex E (informative)  Computer program .42

Bibliography.50

Figure D.1 – Thermal endurance graph.39
Figure D.2 – Example 3: Property-time graph (destructive test data).41

Table B.1 – Decisions and actions according to tests.25
Table C.1 – Coefficients for censored data calculations .26
Table C.2 – Fractiles of the F-distribution, F(0,95 ,f ,f ).32
n d
Table C.3 – Fractiles of the F-distribution, F(0,995 ,f ,f ) .33
n d
Table C.4 –Fractiles of the t-distribution, t .34
0,95
2
Table C.5 – Fractiles of the χ -distribution.34

---------------------- Page: 6 ----------------------

60216-3  IEC:2006(E) – 3 –
Table D.1 – Worked example 1 – Censored data (proof tests).35
Table D.2 – Worked example 2 – Complete data (non-destructive tests) .37
Table D.3 – Worked example 3 – Destructive tests .40
Table E.1 – Non-destructive test data .43
Table E.2 – Destructive test data .44

---------------------- Page: 7 ----------------------

– 4 – 60216-3  IEC:2006(E)
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________

ELECTRICAL INSULATING MATERIALS –
THERMAL ENDURANCE PROPERTIES –

Part 3: Instructions for calculating thermal
endurance characteristics


FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any
equipment declared to be in conformity with an IEC Publication.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60216-3 has been prepared by IEC technical committee 112:
1
Evaluation and qualification of electrical insulating materials and systems .
This second edition of IEC 60216-3 cancels and replaces the first edition, published in 2002,
and constitutes a technical revision.
The major technical changes with regard to the first edition concern an updating of Table C.2.
In addition, the scope has been extended to cover a greater range of data characteristics,
particularly with regard to incomplete data, as often obtained from proof test criteria. The
greater flexibility of use should lead to more efficient employment of the time available for
ageing purposes. Finally, the procedures specified in this part of IEC 60216 have been
extensively tested and have been used to calculate results from a large body of experimental
data obtained in accordance with other parts of the standard. Annex E “Computer program”
has been completely reworked.
—————————
1
Provisional title: IEC technical committee 112 has been formed out of a merger between subcommittee 15E and
technical committee 98.

---------------------- Page: 8 ----------------------

60216-3  IEC:2006(E) – 5 –
The text of this standard is based on the following documents:
FDIS Report on voting
112/26/FDIS 112/29/RVD

Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
IEC 60216 consists of the following parts, under the general title Electrical insulating
2
materials – Thermal endurance properties :
Part 1: Ageing procedures and evaluation of test results
Part 2: Determination of thermal endurance properties of electrical insulating materials –
Choice of test criteria
Part 3: Instructions for calculating thermal endurance characteristics
Part 4: Ageing ovens
Part 5: Determination of relative thermal endurance index (RTE) of an insulating material
Part 6: Determination of thermal endurance indices (TI and RTE) of an insulating material
using the fixed time frame method
NOTE This series may be extended. For revisions and new parts, see the current catalogue of IEC publications
for an up-to-date list.
The committee has decided that the contents of this publication will remain unchanged until
the maintenance result date indicated on the IEC web site under "http://webstore.iec.ch" in
the data related to the specific publication. At this date, the publication will be
• reconfirmed;
• withdrawn;
• replaced by a revised edition, or
• amended.
A CD-ROM containing the computer program and data files referred to in Annex E is affixed to
the back cover of this publication.
A bilingual version of this publication may be issued at a later date.


—————————
2
 Titles of existing parts in this series will be updated at the time of their next revision.

---------------------- Page: 9 ----------------------

– 6 – 60216-3  IEC:2006(E)
ELECTRICAL INSULATING MATERIALS –
THERMAL ENDURANCE PROPERTIES –

Part 3: Instructions for calculating thermal
endurance characteristics



1 Scope
This part of IEC 60216 specifies the calculation procedures to be used for deriving thermal
endurance characteristics from experimental data obtained in accordance with the instructions
of IEC 60216-1 and IEC 60216-2, using fixed ageing temperatures and variable ageing times.
The experimental data may be obtained using non-destructive, destructive or proof tests. Data
obtained from non-destructive or proof tests may be incomplete, in that measurement of times
taken to reach the endpoint may have been terminated at some point after the median time
but before all specimens have reached end-point.
The procedures are illustrated by worked examples, and suitable computer programs are
recommended to facilitate the calculations.
2 Normative references
The following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies. For undated references, the latest edition
of the referenced document (including any amendments) applies.
IEC 60216-1:2001, Electrical insulating materials – Properties of thermal endurance – Part 1:
Ageing procedures and evaluation of test results
IEC 60216-2:2005, Electrical insulating materials – Properties of thermal endurance – Part 2:
Determination of thermal endurance properties of electrical insulating materials – Choice of
test criteria
IEC 60493-1:1974, Guide for the statistical analysis of ageing test data – Part 1: Methods
based on mean values of normally distributed test results
3 Terms, definitions, symbols and abbreviated terms
3.1 Terms and definitions
For the purposes of this document, the following definitions apply.
3.1.1
ordered data
group of data arranged in sequence so that in the appropriate direction through the sequence
each member is greater than, or equal to, its predecessor
NOTE 1 In this standard, ascending order implies that the data is ordered in this way, the first being the smallest.
NOTE 2 It has been established that the term “group” is used in the theoretical statistics literature to represent a
subset of the whole data set. The group comprises those data having the same value of one of the parameters of
the set (e.g. ageing temperature). A group may itself comprise a number of sub-groups characterised by another
parameter (e.g. time in the case of destructive tests).

---------------------- Page: 10 ----------------------

60216-3  IEC:2006(E) – 7 –
3.1.2
order-statistic
each individual value in a group of ordered data is referred to as an order-statistic identified
by its numerical position in the sequence
3.1.3
incomplete data
ordered data, where the values above and/or below defined points are not known
3.1.4
censored data
incomplete data, where the number of unknown values is known.
NOTE 1 If the censoring is begun above/below a specified numerical value, the censoring is Type I.
If above/below a specified order-statistic it is Type II This standard is concerned only with Type II.
3.1.5
degrees of freedom
number of data values minus the number of parameter values
3.1.6
variance of a data group
sum of the squares of the deviations of the data from a reference level.
NOTE 1 The reference level may be defined by one or more parameters, for example a mean value (one
parameter) or a line (two parameters, slope and intercept), divided by the number of degrees of freedom
3.1.7
central second moment of a data group
sum of the squares of the differences between the data values and the value of the group
mean, divided by the number of data in the group
3.1.8
covariance of data groups
for two groups of data with equal numbers of elements where each element in one group
corresponds to one in the other, the sum of the products of the deviations of the
corresponding members from their group means, divided by the number of degrees of
freedom
3.1.9
regression analysis
process of deducing the best-fit line expressing the relation of corresponding members of two
data groups by minimizing the sum of squares of deviations of members of one of the groups
from the line
NOTE The parameters are referred to as the regression coefficients.
3.1.10
correlation coefficient
number expressing the completeness of the relation between members of two data groups,
equal to the covariance divided by the square root of the product of the variances of the
groups
NOTE The value of its square is between 0 (no correlation) and 1 (complete correlation).
3.1.11
end-point line
line parallel to the time axis intercepting the property axis at the end-point value

---------------------- Page: 11 ----------------------

– 8 – 60216-3  IEC:2006(E)
3.2 Symbols and abbreviated terms
Subclause
a Regression coefficient (y-intercept) 4.3, 6.2
a Regression coefficient for destructive test calculations 6.1
p
b Regression coefficient (slope) 4.3, 6.2
b Regression coefficient for destructive test calculations 6.1
p
ˆ
b Intermediate constant (calculation of X) 6.3
r
c
2
c Intermediate constant (calculation of χ) 6.3
f Number of degrees of freedom Tables C.2 to C5
F Fisher distributed stochastic variable 4.2, 6.1, 6.3
F Tabulated value of F (linearity of thermal endurance graph) 4.4, 6.3
0
F Tabulated value of F (linearity of property graph – significance 0,05) 6.1
1
F Tabulated value of F (linearity of property graph – significance 0,005) 6.1
2
g Order number of ageing time for destructive tests 6.1
h Order number of property value for destructive tests 6.1
HIC Halving interval at temperature equal to TI 4.3, 7
HIC Halving interval corresponding to TI 7.3
g g
i Order number of exposure temperature 4.1, 6.2
j Order number of time to end-point 4.1, 6.2
k Number of ageing temperatures 4.1, 6.2
m Number of specimens aged at temperature ϑ 4.1, 6.1
i i
N Total number of times to end-point 6.2
n Number of property values in group aged for time τ 6.1
g g
n Number of values of y at temperature ϑ 4.1, 6.1
i i
p Mean value of property values in selected groups 6.1
p Value of diagnostic property 6.1
2
P Significance level of χ distribution 4.4, 6.3.1
p Value of diagnostic property at end-point for destructive tests 6.1
e
p Mean of property values in group aged for time τ 6.1
g g
p Individual property value 6.1
gh
q Base of logarithms 6.3
r Number of ageing times selected for inclusion in calculation
(destructive tests) 6.1
2
r Square of correlation coefficient 6.2.3
2 2
2
s Weighted mean of s and s 6.3
1 2
2 2
s Weighted mean of s , pooled variance within selected groups 4.3, 6.1 - 6.3
1i
1
2 2
(s ) Adjusted value of s 4.4, 6.3
1
a 1
2
s Variance of property values in group aged for time τ 6.1
g
1g
2
s Variance of y values at temperature ϑ 4.3, 6.2
ij i
1i
2
s Variance about regression line 6.1 - 6.3
2
2
2
s Adjusted value of s 6.3
a

---------------------- Page: 12 ----------------------

60216-3  IEC:2006(E) – 9 –
2
s Intermediate constant 6.3
r
2
Variance of Y 6.3
s
Y
t Student distributed stochastic variable 6.3
t Adjusted value of t (incomplete data) 6.3
c
TC Lower 95 % confidence limit of TI 4.4, 7
TC Adjusted value of TC 7.1
a
TI Temperature Index 4.3, 7
TI Temperature Index at 10 kh 7.1
10
TI Adjusted value of TI 7.3
a
TI Temperature index obtained by graphical means or
g
without defined confidence limits 7.3
x Independent variable: reciprocal of thermodynamic temperature
x Weighted mean value of x 6.2
X Specified value of x for estimation of y 6.3
ˆ
X Estimated value of x at specified value of y 6.3
ˆ ˆ
X Upper 95 % confidence limit of X 6.3
c
x Reciprocal of thermodynamic temperature corresponding to ϑ 4.1, 6.1
i i
y Weighted mean value of y 6.2
y Dependent variable: logarithm of time to end-point
ˆ
Y Estimated value of y at specified value of x 6.3
Y Specified value of y for estimation of x 6.3
ˆ ˆ
Y Lower 95 % confidence limit of Y 6.3
c
y Mean values of y at temperature ϑ 4.3, 6.2
i ij i
y Value of y corresponding to τ 4.1, 6.1
ij ij
z Mean value of z 6.1
g
z Logarithm of ageing time for destructive tests – group g 6.1
g
α Censored data coefficient for variance 4.3, 6.2
β Censored data coefficient for variance 4.3, 6.2
ε Censored data coefficient for variance of mean 4.3, 6.2
Θ The temperature 0 °C on the thermodynamic scale (273,15 K) 4.1, 6.1
0
ˆ
ϑ Estimate of temperature for temperature index 6.3.3
ˆ ˆ
ϑ Confidence limit of ϑ 6.3.3
c
ϑ Ageing temperature for group i 4.1, 6.1
i
µ Censored data coefficient for mean 4.3, 6.2
µ (x) Central second moment of x values 6.2, 6.3
2
ν Total number of property values selected at one ageing temperature 6.1
τ Time selected for estimate of temperature 6.3
f
τ Times to end-point 6.4
ij
2 2
χ χ -distributed stochastic variable 6.3

---------------------- Page: 13 ----------------------

– 10 – 60216-3  IEC:2006(E)
4 Principles of calculations
4.1 General principles
The general calculation procedures and instructions given in Clause 6 are based on the principles
set out in IEC 60493-1. These may be simplified as follows (see 3.7.1 of IEC 60493-1:1974):
a) the relation between the mean of the logarithms of the times taken to reach the specified
end-point (times to end-point) and the reciprocal of the thermodynamic (absolute)
temperature is linear;
b) the values of the deviations of the logarithms of the times to end-point from the linear
relation are normally distributed with a variance which is independent of the ageing
temperature.
The data used in the general calculation procedures are obtained from the experimental data
by a preliminary calculation. The details of this calculation are dependent on the character of
the diagnostic test: non-destructive, proof or destructive (see 4.2). In all cases the data
comprise values of x, y, m, n and k
where
x = 1/(ϑ + Θ ) is the reciprocal of thermodynamic value of ageing temperature ϑ in °C;
i i 0 i
y = log τ is the logarithm of value of time (j) to end-point at temperature ϑ ;
ij ij i
n is the number of y values in group number i aged at temperature ϑ ;
i i
m is the number of samples in group number i aged at temperature ϑ (different from n for
i i i
censored data);
k is the number of ageing temperatures or groups of y values.
NOTE Any number may be used as the base for logarithms, provided consistency is observed throughout
calculations. The use of natural logarithms (base e) is recommended, since most computer programming
languages and scientific calculators have this facility.
4.2 Preliminary calculations
In all cases, the reciprocals of the thermodynamic values of the ageing temperatures are
calculated as the values of x .
i
The values of y are calculated as the values of the logarithms of the individual times to end-
ij
point τ obtained as described below.
ij
In many cases of non-destructive and proof tests, it is advisable for economic reasons, (for
example, when the scatter of the data is high) to stop ageing before all specimens have
reached the end-point, at least for some temperature groups. In such cases, the procedure for
calculation on censored data (see 6.2.1.2) shall be carried out on the (x, y) data available.
Groups of complete and incomplete data or groups censored at a different point for each
ageing temperature may be used together in one calculation in 6.2.1.2.
4.2.1 Non-des
...