Obsolescence management - Application guide

This International Standard gives guidance for establishing a framework for obsolescence management and for planning a cost-effective obsolescence management process that is applicable through all phases of the product life cycle, the term 'product' includes: - capital equipment; - infrastructure; - consumer durables; - consumables; - software products. Obsolescence management covers the following areas: a) design of new products; b) new technology insertion into existing products; c) support and maintenance of legacy products.

Anleitung zum Obsoleszenzmanagement

Gestion de l’obsolescence - Guide d’application

La présente Norme internationale donne des indications pour établir un cadre pour la gestion de l'obsolescence et pour planifier un processus de gestion de l'obsolescence efficace applicable à toutes les phases du cycle de vie du produit.

Upravljanje zastarelosti - Navodilo za uporabo (IEC 62402:2007)

General Information

Status
Published
Publication Date
08-Nov-2007
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
24-Oct-2007
Due Date
29-Dec-2007
Completion Date
09-Nov-2007

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SLOVENSKI STANDARD
SIST EN 62402:2008
01-januar-2008
Upravljanje zastarelosti - Navodilo za uporabo (IEC 62402:2007)
Obsolescence management - Application guide (IEC 62402:2007)
Anleitung zum Obsoleszenzmanagement (IEC 62402:2007)
Gestion de l’obsolescence - Guide d’application (IEC 62402:2007)
Ta slovenski standard je istoveten z: EN 62402:2007
ICS:
21.020 =QDþLOQRVWLLQQDþUWRYDQMH Characteristics and design of
VWURMHYDSDUDWRYRSUHPH machines, apparatus,
equipment
SIST EN 62402:2008 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

---------------------- Page: 1 ----------------------

EUROPEAN STANDARD
EN 62402

NORME EUROPÉENNE
July 2007
EUROPÄISCHE NORM

ICS 21.020


English version


Obsolescence management -
Application guide
(IEC 62402:2007)


Gestion de l’obsolescence -  Anleitung zum
Guide d’application Obsoleszenzmanagement
(CEI 62402:2007) (IEC 62402:2007)




This European Standard was approved by CENELEC on 2007-07-01. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the Central Secretariat has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Cyprus, the
Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Central Secretariat: rue de Stassart 35, B - 1050 Brussels


© 2007 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 62402:2007 E

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EN 62402:2007 - 2 -
Foreword
The text of document 56/1189/FDIS, future edition 1 of IEC 62402, prepared by IEC TC 56,
Dependability, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as
EN 62402 on 2007-07-01.
The following dates were fixed:
– latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement (dop) 2008-04-01
– latest date by which the national standards conflicting
with the EN have to be withdrawn (dow) 2010-07-01
Annex ZA has been added by CENELEC.
__________
Endorsement notice
The text of the International Standard IEC 62402:2007 was approved by CENELEC as a European
Standard without any modification.
In the official version, for Bibliography, the following notes have to be added for the standards indicated:
IEC 60300-3-3 NOTE  Harmonized as EN 60300-3-3:2004 (not modified).
IEC 60300-3-12 NOTE  Harmonized as EN 60300-3-12:2004 (not modified).
IEC 60812 NOTE  Harmonized as EN 60812:2006 (not modified).
ISO 9000 NOTE  Harmonized as EN ISO 9000:2005 (not modified).
ISO 9001 NOTE  Harmonized as EN ISO 9001:2000 (not modified).
__________

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- 3 - EN 62402:2007
Annex ZA
(normative)

Normative references to international publications
with their corresponding European publications

The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

NOTE  When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.

Publication Year Title EN/HD Year

1)
IEC 60050-191 - International Electrotechnical Vocabulary - -
(IEV) -
Chapter 191: Dependability and quality of
service


1) 2)
IEC 60300-1 - Dependability management - EN 60300-1 2003
Part 1: Dependability management systems


IEC 60300-2 2004 Dependability management - EN 60300-2 2004
Part 2: Guidelines for dependability
management


1)
IEC 62198 - Project risk management - Application - -
guidelines


1)
IEC/TS 62239 - Process management for avionics - - -
Preparation of an electronic components
management plan


IEC 62258 Series Semiconductor die products EN 62258 Series


1) 2)
IEC 62309 - Dependability of products containing reused EN 62309 2004
parts - Requirements for functionality and
tests




1)
Undated reference.
2)
Valid edition at date of issue.

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INTERNATIONAL IEC
STANDARD
CEI



62402
NORME


First edition
INTERNATIONALE

Première édition
2007-06


Obsolescence management –
Application guide


Gestion de l’obsolescence –
Guide d’application
PRICE CODE
W
CODE PRIX
Commission Electrotechnique Internationale
International Electrotechnical Commission
МеждународнаяЭлектротехническаяКомиссия
For price, see current catalogue
Pour prix, voir catalogue en vigueur

---------------------- Page: 5 ----------------------

– 2 – 62402 © IEC:2007
CONTENTS
FOREWORD.4
INTRODUCTION.6

1 Scope.7
2 Normative references .7
3 Terms, definitions and abbreviations .8
3.1 Definitions .8
3.2 Abbreviations .11
4 General principles .12
4.1 The obsolescence phase.12
4.2 Obsolescence management process .12
4.3 Documentation .14
5 Management responsibility .14
5.1 Management function on obsolescence .14
5.2 Meeting customer needs .15
5.3 Obsolescence contractual and regulatory implications.15
5.4 Obsolescence management planning .15
5.5 Responsibility.16
5.6 Management review .16
6 Resources .16
7 Managing obsolescence .16
7.1 Planning.16
7.1.1 General .16
7.1.2 Obsolescence management plan contents .17
7.1.3 Obsolescence management in the context of risk management .17
7.1.4 Planning .18
7.1.5 Assessment of impact, cost and probability of obsolescence .19
7.1.6 Determining the main strategy .19
7.1.7 Reactive strategy.20
7.1.8 Proactive strategy.21
7.1.9 Budgetary provision.21
7.1.10 Reviewing the strategy .21
7.2 Customer related activities .22
7.3 Reactive strategy recovery options (see Figure 8) .22
7.3.1 Overview .22
7.3.2 Product search .22
7.3.3 Cannibalization.23
7.3.4 Repair .23
7.3.5 Design revision.23
7.3.6 Product obsolescence .24
7.4 Proactive strategy options .24
7.4.1 Design considerations .24
7.4.2 Technology transparency.24
7.4.3 Obsolescence monitoring .25
7.4.4 Planned system upgrades.26

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62402 © IEC:2007 – 3 –
7.4.5 Lifetime buy.26
7.4.6 Additional factors affecting the choice of obsolescence management
programme options.27
7.4.7 Skills training.27
7.5 Supply chain management .27
8 Measurement, analysis and improvement .27
9 Software obsolescence issues and strategies.28
9.1 Additional planning aspects for software.28
9.1.1 Software and hardware similarities and differences .28
9.1.2 Causes of software obsolescence.29
9.1.3 Determining the main strategy to combat software obsolescence .30
9.1.4 Reactive strategy – Do nothing until the need arises .31
9.1.5 Proactive strategy.31
9.2 Relationship between the customer and the supplier .32
9.3 Reactive strategy recovery options (see Figure 10) .32
9.3.1 Overview .32
9.3.2 Software search .32
9.3.3 Revision .32
9.3.4 Software obsolescence.33
9.4 Proactive strategy as applied to software separable from hardware (see
Figure 11) .33
9.4.1 Overview .33
9.4.2 Design considerations .33
9.4.3 Technology transparency/open systems .33
9.4.4 Contract support.34
9.4.5 Planned upgrades .34
9.4.6 Additional factors affecting choice of obsolescence management
programme options.34

Annex A (informative) Check list .36
Annex B (informative) Monitoring products.37

Bibliography.39

Figure 1 – Availability phases .12
Figure 2 – Process steps for managing obsolescence.13
Figure 3 – Obsolescence management versus product life cycle.13
Figure 4 – Relationship between OCM, OEM and the customer .14
Figure 5 – Process steps in project risk management versus obsolescence
management.18
Figure 6 – Reactive versus proactive strategy.20
Figure 7 – Proactive strategy .21
Figure 8 – Overview of reactive strategy recovery options .22
Figure 9 – Reactive versus proactive strategy in relation to software obsolescence .31
Figure 10 – Overview of recovery options .32
Figure 11 – Proactive options overview (software) .33
Figure B.1 – Simplified outline of monitoring of active electronic parts with suggested
solutions (see 7.4.3) .38

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– 4 – 62402 © IEC:2007
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________

OBSOLESCENCE MANAGEMENT –
APPLICATION GUIDE


FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any
equipment declared to be in conformity with an IEC Publication.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 62402 has been prepared by IEC technical committee 56:
Dependability.
The text of this standard is based on the following documents:
FDIS Report on voting
56/1189/FDIS 56/1205/RVD

Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.

---------------------- Page: 8 ----------------------

62402 © IEC:2007 – 5 –
The committee has decided that the contents of this publication will remain unchanged until
the maintenance result date indicated on the IEC web site under "http://webstore.iec.ch" in
the data related to the specific publication. At this date, the publication will be
• reconfirmed;
• withdrawn;
• replaced by a revised edition, or
• amended.

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– 6 – 62402 © IEC:2007
INTRODUCTION
Obsolescence affects all products and it impacts upon all stages of their life. The term
product includes
• capital equipment;
• infrastructure;
• consumer durables;
• consumables;
• software products.
Obsolescence is inevitable and it cannot be avoided, but forethought and careful planning can
minimize its impact and its potential high costs. The objective of obsolescence management
is to ensure that obsolescence is managed as an integral part of design, development,
production and in-service support in order to minimize cost and detrimental impact throughout
the product life cycle.
Obsolescence presents itself in two ways:
• the item is no longer suitable for current demands, or
• the item is no longer available from the original manufacturer, e.g. due to economic
constraints.
From the user's point of view, obsolescence then manifests itself as difficulty in obtaining
supplies. If the end-user is the general public, it will be in the interest of the supplier to protect
his brand image by having a defined obsolescence policy.
Commercial-off-the-shelf (COTS) products and custom designed items, e.g. new design tools
and new production processes, tend to have a much shorter life in terms of availability and
supportability than in the past. With the increased use of commercial items in complex
products expecting to have a long life cycle, it has become essential to include obsolescence
management within programme plans from the earliest stages. Furthermore environmental
considerations have the potential to affect the use of some materials during the life of the
product and should be considered from the outset.
Obsolescence management is essential to achieve optimum cost-effectiveness throughout the
life cycle of a product. The purpose of this standard is to provide guidance on planning a cost
effective obsolescence management process that takes into account essential factors to
ensure product life cycle costs are considered and applied. Obsolescence management
should also include the maintenance of the relevant knowledge and skill base sets.
Clause 4 provides overview of the process and its relation to others.
Clauses 5, 6 and 8 give guidance on management responsibility, resources, measurement
and improvement with regard to obsolescence management.
Clause 7 gives guidance on planning, strategies and options described for hardware
(including integral software).
Clause 9 gives guidance on planning, strategies and options for software that is separable
from its hardware.

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62402 © IEC:2007 – 7 –
OBSOLESCENCE MANAGEMENT –
APPLICATION GUIDE



1 Scope
This International Standard gives guidance for establishing a framework for obsolescence
management and for planning a cost-effective obsolescence management process that is
applicable through all phases of the product life cycle, the term ‘product’ includes:
• capital equipment;
• infrastructure;
• consumer durables;
• consumables;
• software products.
Obsolescence management covers the following areas:
a) design of new products;
b) new technology insertion into existing products;
c) support and maintenance of legacy products.
2 Normative references
The following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies. For undated references, the latest edition
of the referenced document (including any amendments) applies.
IEC 60050-191, International Electrotechnical Vocabulary (IEV) – Part 191: Dependability and
quality of service
IEC 60300-1, Dependability management – Part 1: Dependability management systems
IEC 60300-2:2004, Dependability management – Part 2: Guidelines for dependability
management
IEC 62198, Project risk management – Application guidelines
IEC/TS 62239, Process management for avionics – Preparation of an electronic components
management plan
IEC 62258 (all parts), Semiconductor die products
IEC 62309, Dependability of products containing reused parts – Requirements for functionality
and tests

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– 8 – 62402 © IEC:2007
3 Terms, definitions and abbreviations
For the purposes of this document, the terms and definitions given in IEC 60050-191 and the
following apply.
3.1 Definitions
3.1.1
bench marking
testing and comparing similar products or processes
3.1.2
bridge buy
lifetime buy for a given period, e.g. during replacement product development
3.1.3
cannibalization
re-use of components and assemblies taken from products within the inventory to support
other products
3.1.4
commercial-off-the-shelf
COTS
conforming to the manufacturer’s data sheet and available to any purchaser
NOTE A single user is not able to influence the specification.
3.1.5
end of life
EOL
discontinuance of production by the original manufacturer
NOTE EOL should not be confused with ‘time to wear out’ or ‘end of use’.
3.1.6
hardware
physical components of a system including its associated data and documentation
3.1.7
infrastructure
facilities, plant and people who design, manufacture, operate and support the product
3.1.8
integrated logistic support
ILS
management method by which all the logistic support services required by a customer can be
brought together in a structured way and in harmony with a product
[IEC 60300-3-12:2001, Subclause 3.2]

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62402 © IEC:2007 – 9 –
3.1.9
intellectual property rights
IPR
patents, designs (whether registered or not), registered trade marks, and copyright
NOTE These are rights defined and regulated by international agreement. Confidential technical information
(usually in reports, drawings, specifications or data), and general “know-how” comprise other rights under
international law. Although to an extent intangible, they constitute a form of property, possess value and can be
bought, sold or licensed.
3.1.10
legacy product
product whose development is complete
3.1.11
legacy system
system whose development is complete
3.1.12
lifetime buy
LTB
purchase of a supply of components sufficient to support the product throughout its life cycle
or until the next planned technology change
3.1.13
materiel
systems, products, stores, supplies, spares and related documentation, manuals, computer
software and firmware
3.1.14
original component manufacturer
OCM
manufacturer of an item, material or component that is intended for embodiment into an
assembly or a product by an original equipment manufacturer (OEM)
3.1.15
original equipment manufacturer
OEM
manufacturer of an assembly or a product
NOTE 1 OEM is a common term used to identify a position in the supply chain.
NOTE 2 The assembly or product might be regarded as a component by a customer.
3.1.16
obsolescence
3.1.16.1 transition from availability from the original manufacturer to unavailability
3.1.16.2 permanent transition from operability to non-functionality due to external
reasons
3.1.17
obsolescence management
co-ordinated activities to direct and control an organization with regard to obsolescence
3.1.18
obsolescence management plan
description of the strategies for the identification and mitigation of the effects of obsolescence
through all stages of the life of a product

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– 10 – 62402 © IEC:2007
3.1.19
obsolescent
subject to an announced future end of
• service provision;
• support of software;
• production by the OCM;
• processed material supply
3.1.20
obsolete
no longer available
NOTE This might be because of the lack of availability of
• service provision;
• support of software;
• production by the OCM and there is no replacement available;
• processed material supply.
3.1.21
proactive strategy
development and implementation of an obsolescence management plan in advance
3.1.22
product
result of a process
NOTE There are four generic product categories, as follows:
• service (e.g. transport, after sales support);
• software (e.g. computer program, dictionary);
• hardware (e.g. mechanical component, electrical component or assembly);
• process material (e.g. lubricant).
[ISO 9000:2005, definition 3.4.2 modified]
3.1.23
product change note/notice/notification
PCN
notice from a supplier announcing a change of process, an error on a data-sheet or the
obsolescence of a component
3.1.24
product discontinuance notice
PDN
notice of discontinuance of production by the original manufacturer
NOTE It is also often referred to as an EOL notice.
3.1.25
project manager
individual or body with authority and responsibility for managing a project to achieve specific
objectives

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62402 © IEC:2007 – 11 –
3.1.26
reactive strategy
reaction to problems of obsolescence as and when they occur
3.1.27
software
programs, procedures, rules, data and documentation associated with programmable aspects
of systems hardware and infrastructure
3.1.28
support
total resources required to operate and maintain systems or products throughout their
operating phase, including all aspects of software, hardware and complete design knowledge
3.1.29
technology insertion
updates or upgrades to legacy products (utilizing developing technologies)
NOTE 1 Update: new version, same features.
NOTE 2 Upgrade: new version, additional features.
3.1.30
life cycle costs
LCC
cumulative cost of a product over its life cycle
[IEC 60300-3-3:2005, Subclause 3.3]
3.2 Abbreviations
COTS  comm
...

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