SIST EN 1010-2:2006

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 2: Printing and varnishing machines including pre-press machinerySécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines d'impression et de transformation du papier - Partie 2: Machines d'impression et de vernissage ycompris les équipementsde pré-pressSicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 2: Druck- und Lackiermaschinen einschließlich Maschinen der DruckvorstufeTa slovenski standard je istoveten z:EN 1010-2:2006SIST EN 1010-2:2006en85.10037.100.10ICS:SLOVENSKI
STANDARDSIST EN 1010-2:200601-september-2006







EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 1010-2March 2006ICS 37.100.10; 85.100 English VersionSafety of machinery - Safety requirements for the design andconstruction of printing and paper converting machines - Part 2:Printing and varnishing machines including pre-press machinerySécurité des machines - Prescriptions de sécurité pour laconception et la construction de machines d'impression etde transformation du papier - Partie 2: Machinesd'impression et de vernissage ycompris les équipementsdepré-pressSicherheit von Maschinen - Sicherheitsanforderungen anKonstruktion und Bau von Druck- undPapierverarbeitungsmaschinen - Teil 2: Druck- undLackiermaschinen einschließlich Maschinen derDruckvorstufeThis European Standard was approved by CEN on 17 January 2005.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2006 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 1010-2:2006: E



EN 1010-2:2006 (E) 2 Contents Page Foreword.3 1 Scope.5 2 Normative references.6 3 Terms and definitions.7 4 List of significant hazards.10 5 Safety requirements and/or measures.15 5.1 General.15 5.2 Pre-press machinery.15 5.3 Sheet-fed printing presses and varnishing machines (except screen printing presses).17 5.4 Web-fed rotary printing presses and varnishing machines.29 5.4.1 General.29 5.5 Screen printing presses.35 5.6 Auxiliary devices for printing and varnishing machines.39 5.6.1 General.39 5.6.2 Cylinder and roller washing devices.39 5.6.3 Continuous-flow drying devices.40 5.6.4 Powder spraying devices.41 5.6.5 Auxiliary devices on inking and damping units.41 5.6.6 Plate clamping devices.42 5.6.7 Washing equipment for printing forms, rollers and doctor blades.42 5.6.8 Pile turners.43 5.6.9 Measuring and control devices.44 6 Verification of safety requirements and/or measures.45 7 Information for use.49 7.1 Instruction handbook.49 7.1.1 Pre-press machinery.49 7.1.2 Sheet-fed printing presses and varnishing machines.49 7.1.3 Web-fed rotary printing presses and varnishing machines.50 7.1.4 Screen printing presses.50 7.1.5 Automatic cylinder and roller washing device.50 7.1.6 Continuous-flow drying devices.51 7.1.7 Alcohol-dosing devices.51 7.1.8 Washing equipment for printing forms, rollers and doctor blades.51 7.1.9 Pile turners.51 Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC.52 Annex ZB (informative)
Relationship between this
European
Standard and the Essential Requirements
of EU Directive 94/9/EC.53 Bibliography.56



EN 1010-2:2006 (E) 3 Foreword This document (EN 1010-2:2006) has been prepared by Technical Committee CEN/TC 198 “Printing and paper machinery - Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2006, and conflicting national standards shall be withdrawn at the latest by September 2006. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directives. For relationship with EU Directives, see informative Annexes ZA and ZB, which are integral parts of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom.



EN 1010-2:2006 (E) 4
Introduction This document is a type C standard as stated in EN ISO 12100-1:2003. It defines additional safety requirements and/or deviations from the stipulations in EN 1010-1:2004. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards for machines that have been designed and built according to the provisions of this type C standard. The European Committee for Standardization (CEN) draws attention to the fact that it is claimed that compliance with this document may involve the use of one or more patents: - German Patent DE 103 10 236 B3 - PCT patent application CEN takes no position concerning the evidence, validity and scope of this patent right. The holders of this patent right have assured CEN that they are willing to negotiate licences under reasonable and non-discriminatory terms and conditions with applicants throughout the world. In this respect, the statement of the holders of this patent right is registered with CEN: The companies Koenig & Bauer AG, Friedrich-Koenig-Strasse 4, 97080 Würzburg (DE), Heidelberger Druckmaschinen AG, Kurfuersten-Anlage 52-60, 69115 Heidelberg (DE) and MAN Roland Druckmaschinen AG, Mühlheimer Strasse 341, 63075 Offenbach (DE) (“Patent Owners”) as the exclusive owners of the German Patent DE 103 10 236 B3 and the PCT patent application WO 2004/078626 A1 (“Patents”) herewith declare not to enforce any rights resulting from the German Patent DE 103 10 236 B3 and the PCT patent application WO 2004/078626 A1 against third parties that intend to comply with the ISO/TC130, CEN/TC 198, ANSI B65 standards, or any other local or regional standards that use the ISO/TC 130 standards or the relevant parts thereof or any derivative standards thereof. This declaration is legally binding for all current owners of the above-mentioned patent and patent application and their future legal successors.
Information may be obtained from:
Heidelberger Druckmaschinen AG Intellectual Property R3 Kurfürstenanlage 52-60, 69115 Heidelberg Germany Tel: +49-6221/92-3027 Fax: +49-6221/92-3099 Koening & Bauer AG Friedrich-König-Straße 4, 97080 Würzburg, Germany
MAN Roland Druckmaschinen AG Mühlheimer Straße 341, 63075 Offenbach Germany Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights other than those identified above. CEN shall not be held responsible for identifying any or all such patent rights.



EN 1010-2:2006 (E) 5 1 Scope This document applies to:  Pre-press machinery (machinery and devices for the production of master copies and printing forms):  exposure equipment for the production of films and printing forms;  equipment for developing films and printing forms;  washing machines for printing forms;  machines for bending printing forms;  punching machines for film and printing forms;  cutting machines for film and printing forms;  machines for the production of gravure printing forms;  scanners.  Printing and varnishing machines:  proofing presses;  sheet-fed printing presses and varnishing machines including digital printing presses;  web-fed rotary presses and varnishing machines including digital printing presses;  screen printing presses.  Auxiliary devices:  cylinder and roller washing devices;  continuous flow drying devices;  powder spraying devices;  auxiliary devices on inking and damping units;  automatic plate clamping devices;  washing equipment for printing forms, rollers and scrapers;  pile turners;
 measuring and control devices. This document shall be used together with EN 1010-1:2004. Both parts together identify all significant hazards relevant to printing and varnishing machines including pre-press machinery and auxiliary devices, when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). The specific requirements specified in prEN 1010-2 take precedence over respective requirements in this standard. This document does not deal with risks generated by noise emitted from the machines. These issues are fundamentally covered in EN 1010-1: 2004



EN 1010-2:2006 (E) 6 This document does not apply to high-pressure cleaning devices and screen printing presses for textile substrates. This document is not applicable to printing and varnishing machines including pre-press machinery which are manufactured before the date of publication of this document by CEN. 2 Normative references The following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies.
For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery — Safety distances to prevent danger zones being reached by the upper limbs. EN 349:1993, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body. EN 378-1:2000, Refrigerating systems and heat pumps — Safety and environmental requirements — Part 1: Basic requirements, definitions, classification and selection criteria. EN 954-1:1996, Safety of machinery — Safety related parts of control systems — Part 1: General principles for design. EN 999:1998, Safety of machinery — The positioning of protective equipment in respect of approach speeds of parts for the human body. EN 1010-1:2004, Safety of machinery — Safety requirements for the design and construction of printing and paper converting machines — Part 1: General requirements. EN 1050 :1996, Safety of machinery — Principles for risk assessment. EN 1127-1:1997, Explosive atmospheres — Explosion prevention and protection — Part 1: Basic concepts and methodology. EN 1539 :2000, Dryers and ovens, in which flammable substances are released — Safety requirements. EN 60204-1:1997, Safety of machinery — Electrical equipment of machines — Part 1: General requirements (IEC 60204-1:1997). EN 60529:1991, Degrees of protection provided by enclosures (IP code) (IEC 60529:1989). EN 60825-1:1994, Safety of laser products — Part 1: Equipment classification, requirements and user's guide (IEC 60825-1:1993). EN 60950-1:2001, Information technology equipment — Safety — Part 1: General requirements
(IEC 60950-1:2001, modified). EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design —- Part 1: Basic terminology, methodology (ISO 12100-1:2003). EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical principles (ISO 12100-2:2003).
EN ISO 14122-4:2004, Safety of machinery — Permanent means of access to machinery
— Part 4: Fixed ladders (ISO 1422-4:2004)



EN 1010-2:2006 (E) 7 3 Terms and definitions For the purposes of this European Standard, the terms and definitions given in EN ISO 12100-1:2003, EN 1010-1:2004 and the following apply. 3.1 alcohol dosing equipment equipment for dosing the amount of alcohol in the damping water of offset printing presses 3.2 proofing presses machines for printing a small number of copies, mostly used for assessing print quality before the printing form is mounted in the machine. Feeding and delivery is done manually 3.3 automatic plate clamping devices devices for automatic or semi-automatic changing of printing plates 3.4 exposing equipment machinery used for taking images by exposing photo-sensitive material, for example, as master copy or printing forms 3.5 sheet-fed printing presses and varnishing machines machines for printing, numbering and/or varnishing of sheet-size substrates (paper sheets, board, film, sheet metal or similar material) including proofing presses. Numbering and varnishing machines may be integrated into printing presses or they may be used as stand-alone machines. The sheets may be fed by feeders or from sheeters attached to unwinding units 3.6 powder spraying devices devices for spraying powder onto the printed material on the delivery side of sheet-fed printing presses 3.7 printing forms base material which stores the image to be printed (pictures and/or text) and transfers ink on a substrate (such as printing plates, printing cylinders, screens), thus printing the image 3.8 washing equipment for printing forms machines for washing printing forms outside the printing press (for example, screen washing equipment) 3.9 printing forms bending machines machines for bending or folding printing forms before they are clamped in the printing press 3.10 printing tables tables to hold the substrate to be printed during the printing process (as on certain types of screen printing presses) 3.11 master copy copy from which the image is taken for preparing the printing form



EN 1010-2:2006 (E) 8 3.12 continuous flow drying devices devices built into printing presses for drying substrates after the printing process (for example, by hot air, IR or UV radiation) 3.13 digital printing presses printing presses used in professional printing shops where the printing image is produced in the machine from data stored in digital form (for example, by exposing a photo-sensitive drum or film in the machine) 3.14 forms printing presses machines for the production of continuous forms where paper webs printed with one or multiple colours are concertina-folded or wound onto a reel. In addition to the printing section, the machine normally consists of different devices for converting such as, for example, devices for punching, punching for traction feeding, cross perforation, longitudinal perforation and concertina-folding 3.15 pre-press machinery machines and equipment for the production of master copies and/or printing forms 3.16 web-fed rotary printing presses and varnishing machines machines for printing, numbering and/or varnishing of webs (for example webs of paper, films) 3.17 bypass function bypass sequence temporary, time-limited suppression or bypassing of one (or several) safety function(s) by safety-related parts of a control system 3.18 access height in the sheet-fed press delivery zone maximum opening into the area below the sheet gripper, measured between access level (floor, fixed platform or footboard) and lower edge of fixed machine parts (e.g. fixed guard, fixed cover, fixed parts such as sheet stops); (see Figure 3) 3.19 screen printing presses printing presses using printing forms with woven material (screens) which partially allow ink to penetrate through the material. A doctor blade is used to press the ink through the screen onto the underlying substrate. Ink will pass only through the „printing„ parts of the screen, thus creating the desired image. Screen printing may be applied to sheets, webs or solid substrates Depending on the degree of automation of the individual steps of the printing process (feeding - flooding - printing - delivery), screen printing presses are defined as:  semi automatic (manual feeding and manual delivery);  three-quarter automatic (manual feeding, automatic delivery);  fully automatic (automatic feeding and delivery). Screen printing presses with flat screens are classified according to their design as:  printing unit, hinged or with parallel or inclined withdrawal, fixed feeding table as printing basis (substrate is placed manually on the feeding table below the printing unit);



EN 1010-2:2006 (E) 9  short-stroke printing unit (substrate is placed on a movable feeding table as printing basis; substrate is placed on a fixed feeding table, transfer to the printing basis by means of gripper system);  movable printing unit with fixed blade unit and counterpressure cylinder, feeding via gripper system (cylinder screen printing presses) 3.20 screen frames frames upon which printing screens are mounted 3.21
printing basis of screen printing presses counterpressure element taking up the substrate for printing. It can be a flat plate (printing table) or a rotating cylinder
3.22 doctor blade unit unit for pressing the screen printing form against the substrate with the blade forcing the printing ink through the open areas of the screen printing form onto the substrate and scraping excessive ink off the screen. It consists of the blade holder and the blade 3.23 printing unit of screen printing presses designation for the screen printing form and the doctor blade unit
3.24 pile turners devices for turning piles of substrate. They are associated with sheet-fed printing presses in order to turn piles of printed paper for further processing, for example, for back printing in a second run
3.25 engraving machines for gravure cylinders machines for cutting images on printing forms used for gravure printing where the engraved parts hold the ink for the printing process 3.26 newspaper printing presses machines which are designed and constructed primarily for printing newspapers 3.27 auxiliary devices for printing presses devices used for the production process which are either built in or attached to the printing press 3.28 enabling devices actuating devices which shall be operated in addition to at least one other actuator or enabling device in order to start a machine under hold-to-run control. The machine movement is stopped as soon as one of the hold-to-run controls or enabling devices respectively is released 3.29 roller/cylinder washing devices devices integrated into the printing press for washing cylinders and rollers, for example, ink rollers, blanket cylinders, printing cylinders, plate cylinders 3.30 cylinder screen printing presses sheet-fed screen printing presses where the substrate (sheet) is guided along the screen by a printing cylinder



EN 1010-2:2006 (E) 10 3.31 ESPD electro-sensitive protective device 3.32 knurl rollers rollers with a pattern surface with indents less than 1 mm, without sharp or cutting edges. 4 List of significant hazards This clause contains all the significant hazards (noise is
fundamentally dealt with in EN 1010-1:2004), as far as they are dealt with in this standard, identified by the risk assessment significant for this type of machinery and which require action to eliminate or reduce the risk. When carrying out the risk assessment, the machine designer shall check whether the list of hazards in Table 1 is complete and applicable with respect to the particular machine. 4.2 It is of great importance that the users of this standard, i. e. the designer or manufacturer, take into account the following principal aspects in accordance with EN 1050:1996:  the intended use of the machine including setting-up (make-ready), cleaning and maintenance, including foreseeable misuse;  identification of the significant hazards.



EN 1010-2:2006 (E) 11 Table 1 — Significant hazards, danger zones, safety measures Safety measures: reference to clauses in
Significant hazards
Danger zone
this standard EN ISO 12100-1:2003 EN 1050:1996 Annex A Pre-press machinery
4.2 1 — inrunning nips on rollers and
cylinders 5.2.8
— inrunning nips between engraving tools and form cylinder
5.2.9
— trapping hazards on chuck jaws of engraving machines
5.2.9
— printing forms bending devices
5.2.10, 5.2.11, 7.1.1.2
— printing forms punching devices
5.2.12
Mechanical hazards crushing shearing cutting or severing entanglement drawing-in impacts Sheet-fed printing presses and varnishing machines
— sheet gripping devices, rollers, cylinders, perforating tools, feed openings
5.3.1
— inrunning nips behind interlocking guards during cleaning and make-ready
5.3.2
— damping unit, varnishing unit, inking unit 5.3.4, 5.3.5
— sheet delivery
5.3.8 to 5.3.10, 7.1.2.2
— sheet delivery
5.3.11
— material feeding for board and plate
printing
5.3.12, 7.1.2.4
— sheet stops, suction head on automatic format setting
5.3.13
— pile changing device 5.3.14
— powered movable guards
5.3.16
— upper and lower tool on offset proofing presses 5.3.17
Web-fed rotary printing presses and varnishing machines
— inrunning nips on rollers and cylinders, feed openings
5.4.2, 5.4.3
— inrunning nips behind interlocking guards during cleaning and make-ready
5.4.4
— powered movable guards
5.4.5
— damping unit, varnishing unit, inking unit
5.4.8, 5.4.9
— automatic format setting, area of turner bars 5.4.10, 7.1.3.1
— transport carriages for cylinders
5.4.12, 5.4.13



EN 1010-2:2006 (E) 12 Table 1 (continued) Safety measures: reference to clauses in Significant hazards Danger zone this standard EN ISO 12100-1: 2003 EN 1050: 1996 Annex A
— folding unit 5.4.14
— material feeding
5.4.15
— material webs 5.4.16
— reel unwinding unit 5.4.17
— forms printing with guards open
5.4.18, 7.1.3.3
— rollers, guide rollers 5.4.19
— digital pronting presses 5.4.21
Screen printing presses
— printing unit, printing basis
5.5.2, 7.1.4.5
— feeding table, gripper systems
5.5.3
— doctor blade/screen frame
5.5.4, 5.5.5
— doctor blade/screen frame
5.5.6
—
feeding unit, delivery 5.5.7
— screen frames on cylinder screen
printing presses
5.5.8
— pressure cylinder 5.5.9
Auxiliary devices for printing and varnishing machines 5.6
Powder spraying devices Auxiliary devices on inking and damping units 5.6.4
— refrigerating devices 5.6.5.3
Plate clamping devices Pile turners
5.6.6
— load lifting device
5.6.8.1
— hydraulic, pneumatic lifting device 5.6.8.2
Measuring and control devices
5.6.8
Sheet-fed printing presses and varnishing machines
4.10 19 Slipping, tripping, falling
— accessible floor plates with low slip resistance
5.3.21
Pre-press machinery
1.1.4 Ejection of parts
— safety screen on exposing equipment
5.2.3
Thermal hazards Burns due to possible contact
Continuous flow drying devices
—
surface temperature
5.6.3.6 4.4 3



EN 1010-2:2006 (E) 13 Table 1 (continued) Safety measures: reference to clauses in Significant hazards Danger zone this standard EN ISO 12100-1: 2003 EN 1050: 1996 Annex A Pre-press machinery
4.3 2 Electrical hazards Direct or indirect contact Thermal radiation (burns) — electrical equipment 5.2.1
Hazards generated by radiation UV radiation, laser
Pre-press machinery
4.7 6
— UV exposing equipment 5.2.4
— laser exposing equipment 5.2.5
Sheet-fed printing presses and varnishing machines
— laser exposing equipment
5.3.18
Web-fed rotary printing presses and varnishing machines
— laser exposing eqipment 5.3.15, 5.4.22
Continuous flow drying devices
— UV radiation 5.6.3.7
Pre-press machinery
4.8 7.1 — charging and discharging of liquid substances 5.2.6
— areas with solvents,solvent vapours, dust 5.2.7, 7.1.1.1
Sheet-fed printing presses and varnishing machines
— powdered inks 5.3.19
— ink flyl 5.6.3.9, 7.1.6.3
Web-fed rotary printing presses and varnishing machines
Hazards from substances and material used for processing, machine operation or which are emitted during the process Hazards resulting from contact with or inhalation of harmful fluids, gases, fumes, dusts — paper dust 5.4.20
Cylinder and roller washing devices
— washing device 5.6.2.2, 7.1.5.1
— replenishment openings on containers of washing agents 5.6.2.3
— washing devices 5.6.2.4
Continuous flow drying devices
— UV dryers 5.6.3.8



EN 1010-2:2006 (E) 14 Table 1 (continued) Safety measures: reference to clauses in Significant hazards Danger zone this standard EN ISO 12100-1: 2003 EN 1050: 1996 Annex A
Auxiliary devices on inking and damping units
— alcohol dosing equipment 5.6.5.1, 5.6.5.2, 7.1.7.2
Washing equipment for printing forms, rollers and doctor blades
5.67.1
Hazards from ignition and explosion
Web-fed rotary printing presses and varnishing machines
4.8 7.2
— exhaust fans for paper dust removal 5.4.20
Screen printing processes 5.5.1, 7.1.4.1
Cylinder and roller washing devices
— washing device 5.6.2.1, 7.1.5.1
Continuous flow drying devices
— continuous flow drying devices in connection with washing devices
5.6.3.1, 5.6.3.2, 5.6.3.4, 7.1.6.1
— integrated continuous flow drying devices 5.6.3.3
— substrates 5.6.3.5
Auxiliary devices on inking and damping units
— alcohol dosing devices 5.6.5.2, 7.1.7.1
Washing equipment for printing forms, rollers and doctor blades
5.6.7.2, 5.6.7.3
Sheet-fed printing presses and varnishing machines
4.9 8 — hold-to-run control 5.3.6
— stairs between units 5.3.7
— installation and removal of heavy machine parts 5.3.15, 7.1.2.1
— catwalks, passageways, stairs, working platforms 5.3.20, 5.3.22
Hazards g
...