Spray booths for organic coating material - Safety requirements

This European Standard deals with all significant hazards, hazardous situations and hazardous events (see clause 4) relevant to spray booths for the application of organic liquid and powder coating materials, when they are used as intended and under the conditions foreseen by the manufacturer, including reasonably foreseeable misuse.
NOTE 1   For classification of spray booths see clause 3.
NOTE 2   For elements of spray booths see clause 3.
Interfaces between spray booths and other equipment used in coating application are given in figure 1.
The specific significant risks related to the use of this machinery with foodstuff and pharmaceutical products are not dealt with in this standard.
This European Standard is not applicable to:
-   spraying areas (spaces for application of organic coating materials which are limited only by one side wall used for extraction of exhaust ventilation);
-   platforms attached to spray booths (e.g. for touch-up coating jobs);
-   the walls of spray booths, if they are parts of a building;
NOTE   national regulations may apply for the integration of walls into a spray booth.
-   flock booth (see EN 50223).
This European Standard is not applicable to machinery manufactured before the date of its publication as EN.

Lackierkabinen für organische Beschichtungsstoffe - Sicherheitsanforderungen

Diese Europäische Norm behandelt alle signifikanten Gefährdungen, Gefährdungssituationen und Gefährdungsereignisse von Lackierkabinen zur Applikation von organischen flüssigen Beschichtungsstoffen und Beschichtungspulvern, die bestimmungsgemäß und unter vom Hersteller vorgesehenen Bedingungen verwendet werden. Vernünftigerweise vorhersehbare Fehlanwendungen sind dabei eingeschlossen.
Die signifikanten Gefährdungen sind in Anhang A aufgelistet.
Bild 1 zeigt Schnittstellen zwischen Lackierkabinen und anderen Maschinen die für die Applikation von Beschichtungsstoffen verwendet werden..

Cabines d'application de produits de revêtement organiques - Prescriptions de sécurité

La présente Norme européenne traite de tous les phénomènes dangereux, situations dangereuses et événements dangereux significatifs spécifiques aux cabines d’application par pulvérisation pour les produits de revêtements organiques liquides et poudre, lorsqu'elles sont utilisées normalement et dans les conditions prévues par le fabricant, y compris tout mauvais usage raisonnablement prévisible.
Pour les phénomènes dangereux, voir l’Annexe A.
Les interfaces entre les cabines d’application par pulvérisation et les autres équipements utilisés pour l'application de revêtement sont indiquées à la Figure 1.
Les risques significatifs spécifiques relatifs à l’utilisation de ces machines pour les produits pharmaceutiques et alimentaires ne sont pas traités dans la présente norme.
Les risques significatifs spécifiques relatifs aux opérations de séchage des cabines combinées d’application par pulvérisation et de séchage ne sont pas traités dans la présente norme, mais dans l’EN 1539:2015.
La présente Norme européenne ne s’applique pas aux :
-   espaces pour l’application de produits de revêtement organiques constitué uniquement d'une paroi d'extraction ;
-   plates-formes attachées aux cabines d’application par pulvérisation (par exemple, pour les travaux de retouche) ;
-   cabine de projection de flock (voir l'EN 50223:2015) ;
-   cabines d’application par pulvérisation avec un flux d’air d’une ouverture verticale vers une extraction horizontale ou d’une ouverture horizontale vers une extraction verticale.
La présente Norme européenne n’est pas applicable aux machines fabriquées avant la date de sa publication en tant que Norme européenne.

Kabine za nanašanje organskih premazov - Varnostne zahteve

Ta evropski standard opisuje vsa večja tveganja, nevarne razmere in nevarne dogodke (glej točko 4) za kabine za nanašanje organskih tekočih in praškastih premazov, kadar se uporabljajo v skladu s svojim namenom in pod pogoji, ki jih predvideva proizvajalec, vključno s pogoji pričakovane nepravilne uporabe.
OPOMBA 1:   Za klasifikacijo kabin glej točko 3.
OPOMBA 2:   Za elemente kabin glej točko 3.
Vmesniki med kabinami in drugo opremo, ki se uporablja za nanašanje premazov, so prikazani na sliki 1.
Ta standard ne zajema posebnih znatnih tveganj, povezanih z uporabo teh strojev z živili in farmacevtskimi izdelki.
Ta evropski standard se ne uporablja za:
–   območja nanašanja (prostori za nanašanje organskih premazov, ki so omejeni samo z eno stransko steno, ki se uporablja za odvajanje izpustov pri prezračevanju);
–   platforme, pritrjene na kabine (npr. za nanašanje premazov z dotikom);
–   stene kabin, če so del objekta;
OPOMBA:   Za integracijo sten v kabino lahko veljajo nacionalni predpisi.
–   kabine za nanos kosmičev (glej EN 50223).
Ta evropski standard se ne uporablja za stroje, ki so bili izdelani, preden je bil objavljen kot standard EN.

General Information

Status
Published
Public Enquiry End Date
04-Jun-2016
Publication Date
07-Apr-2019
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
14-Dec-2018
Due Date
18-Feb-2019
Completion Date
08-Apr-2019

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SLOVENSKI STANDARD
SIST EN 16985:2019
01-maj-2019
1DGRPHãþD
SIST EN 12215:2005+A1:2009
SIST EN 12981:2005+A1:2009
SIST EN 13355:2005+A1:2009
Kabine za nanašanje organskih premazov - Varnostne zahteve
Spray booths for organic coating material - Safety requirements
Lackierkabinen für organische Beschichtungsstoffe - Sicherheitsanforderungen
Cabines d'application de produits de revêtement organiques - Prescriptions de sécurité
Ta slovenski standard je istoveten z: EN 16985:2018
ICS:
87.100 Oprema za nanašanje Paint coating equipment
premazov
SIST EN 16985:2019 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN 16985:2019

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SIST EN 16985:2019


EN 16985
EUROPEAN STANDARD

NORME EUROPÉENNE

December 2018
EUROPÄISCHE NORM
ICS 87.100 Supersedes EN 12215:2004+A1:2009, EN
12981:2005+A1:2009, EN 13355:2004+A1:2009
English Version

Spray booths for organic coating material - Safety
requirements
Cabines d'application par pulvérisation de produits de Lackierkabinen für organische Beschichtungsstoffe -
revêtement organiques - Prescriptions de sécurité Sicherheitsanforderungen
This European Standard was approved by CEN on 15 March 2018.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and United Kingdom.





EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2018 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 16985:2018 E
worldwide for CEN national Members.

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SIST EN 16985:2019
EN 16985:2018 (E)
Contents Page
European foreword . 6
1 Scope . 8
2 Normative references . 9
3 Terms, definitions, variables and abbreviations . 11
3.1 Terms and definitions . 11
3.2 Variables . 15
3.3 Abbreviations . 17
4 Safety requirements and/or -measures . 18
4.1 General. 18
4.2 Mechanical . 18
4.2.1 Moving or rotating elements . 18
4.2.2 Falling objects . 18
4.2.3 Height from the ground . 19
4.2.4 Slippery surface . 19
4.3 Electrical . 19
4.4 Thermal . 19
4.5 Noise . 19
4.6 Radiation . 20
4.7 Contact with and inhalation of hazardous material . 21
4.7.1 General. 21
4.7.2 Automatic application . 22
4.7.3 Manual application . 22
4.8 Fire . 26
4.8.1 General. 26
4.8.2 Spray booth construction . 27
4.8.3 Filter media . 27
4.8.4 Fire detection . 27
4.8.5 Fire extinguishing equipment . 28
4.9 Explosion . 28
4.9.1 General. 28
4.9.2 Spray booth for liquid coating material. 29
4.9.3 Spray booth for powder coating material . 31
4.10 Safety devices and control systems . 34
4.11 Trapping . 36
4.11.1 General. 36
4.11.2 Manual spray booth . 36
4.11.3 Automatic spray booth . 37
4.12 Ergonomics . 37
4.12.1 General. 37
4.12.2 Access . 37
4.12.3 Working area . 37
4.12.4 Climatic environment . 37
4.12.5 Luminous environment . 38
4.12.6 Maintenance . 38
4.13 Environment in which the machinery is used . 38
2

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SIST EN 16985:2019
EN 16985:2018 (E)
5 Verification of the safety requirements . 38
6 Information for use . 44
6.1 General . 44
6.2 Instruction handbook . 44
6.2.1 General . 44
6.2.2 Information related to installation . 45
6.2.3 Information related to operation . 46
6.2.4 Information related to maintenance . 46
6.3 Marking . 47
Annex A (informative) Hazards . 49
Annex B (informative) Examples of classification of hazardous zones . 53
B.1 Example 1 . 53
B.2 Example 2 . 54
B.3 Example 3 . 56
B.4 Example 4 . 58
B.5 Example 5 . 60
B.6 Example 6 . 62
Annex C (normative) Calculated average concentration of flammable substances . 65
C.1 General . 65
C.2 Spray booths for liquid coating material containing organic solvents . 65
C.2.1 General . 65
C.2.2 Example for the calculation of concentration of flammable substances on the basis of
a given air flow velocity (manual spray booth) . 65
C.2.3 Example for the calculation of required minimum fresh air flow (automatic spray
booth) . 66
C.3 Spray booths for organic powder coating material. 67
C.3.1 General . 67
C.3.2 Example for the calculation of coating powder concentration . 67
C.3.3 Example for the calculation of maximum coating powder input . 68
C.4 Filters for powder coating booths . 69
C.4.1 General . 69
C.4.2 Example for the calculation of coating powder concentration in the clean air part of
the filter . 69
Annex D (normative) Air flow velocity measurement . 71
D.1 Measurement equipment . 71
D.2 Measurement procedure . 71
D.2.1 Measurement conditions . 71
D.2.2 Air flow velocity components . 71
D.3 Measurement points . 72
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SIST EN 16985:2019
EN 16985:2018 (E)
D.3.1 Vertically ventilated spray booth (liquid and powder, internal working area) . 72
D.3.2 Vertically ventilated spray booth with designated workpiece (liquid and powder,
internal working area). 73
D.3.3 Vertically ventilated segmented spray booth . 73
D.3.4 Horizontally ventilated spray booth (liquid and powder) . 75
D.3.5 Openings of a spray booth . 76
D.3.6 Summary of air flow velocity parameters . 76
Annex E (informative) Ignitability of water-based paint . 79
Annex F (normative) Energy-efficiency and reduction of environmental impact . 80
F.1 General. 80
F.2 Spray booths for liquid coating material. 80
F.2.1 Acquisition . 80
F.2.2 Production . 80
F.2.3 Use . 80
F.2.3.1 Input . 80
F.2.3.1.1 Material . 80
F.2.3.1.2 Water . 80
F.2.3.1.3 Energy . 81
F.2.3.2 Output . 81
F.2.3.2.1 Emissions to air . 81
F.2.3.2.2 Waste . 81
F.2.3.2.3 Noise . 81
F.2.4 End of life . 82
F.3 Spray booths for powder coating . 82
F.3.1 Acquisition . 82
F.3.2 Production . 82
F.3.3 Use . 82
F.3.3.1 Input . 82
F.3.3.2 Output . 82
F.3.3.2.1 Emissions to air . 82
F.3.3.2.2 Waste . 82
F.3.3.2.3 Noise . 82
F.3.4 End of Life . 83
Annex G (informative) Examples for safety related controls . 84
G.1 General. 84
G.2 Interlocking of forced ventilation system with interface to spray application . 84
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SIST EN 16985:2019
EN 16985:2018 (E)
Annex H (informative) Determination of the spray booth clearance time using smoke . 86
H.1 General . 86
H.2 Procedure . 86
Annex I (informative) Estimation of the spray booth purge time . 87
I.1 General . 87
I.2 Example . 87
Annex J (informative) Examples for ventilation of spray booths with working pits . 89
J.1 Ventilation of working pits . 89
J.2 Measurement of air flow velocity in working pits . 93
Annex ZA (informative) Relationship between this European Standard and the essential
requirements of Directive 2006/42/EC aimed to be covered . 95
Bibliography . 98

5

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SIST EN 16985:2019
EN 16985:2018 (E)
European foreword
This document (EN 16985:2018) has been prepared by Technical Committee CEN/TC 271 “Surface
treatment equipment - safety”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by June 2019, and conflicting national standards shall be
withdrawn at the latest by June 2019.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 12215:2004+A1:2009, EN 12981:2005+A1:2009 and
EN 13355:2004+A1:2009.
In comparison with the previous edition the following technical modifications have been made:
a) The 3 European Standards EN 12215:2004+A1:2009, EN 12981:2005+A1:2009 and
EN 13355:2004+A1:2009 have been merged into this European standard;
b) The scope has not been changed, but the limits of a spray booth have been defined by specifying the
interfaces to ancillary machinery, to clarify the scope;
c) 4.2.2 Falling objects, has been introduced;
d) 4.2.3 Height from the ground, has been introduced;
e) 4.7 Contact with and inhalation of hazardous material, has been revised;
f) 4.7.3.3.4 Segmented spray booths, has been introduced;
g) 4.8 Fire, has been revised;
h) 4.9 Explosion, has been revised;
i) 4.10 Safety devices and control systems, has been revised;
j) 4.11 Trapping, has been introduced;
k) 4.12 Ergonomics, has been introduced;
l) 4.13 Environment in which the machinery is used, has been introduced;
m) The list of hazards has been moved to new Annex A (informative);
n) Examples of classification of hazardous zones have been moved to new Annex B (informative);
o) Calculations for explosive atmosphere have been moved to new Annex C (normative);
p) Calculation for powder filters has been introduced (Annex C.4);
q) Requirements for air flow velocity measurement have been clarified and moved to new Annex D
(normative);
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SIST EN 16985:2019
EN 16985:2018 (E)
r) Information on ignitability of water-based paint has been introduced in new Annex E (informative);
s) Annex F (normative) on Energy-efficiency and reduction of environmental impact has been
introduced;
t) Annex G (informative) with examples for safety related controls has been introduced;
u) Annex H (informative) on a procedure for the determination of the spray booth clearance time using
smoke has been introduced;
v) Annex I (informative) with an example for the estimation of the spray booth purge time has been
introduced;
w) Annex J (informative) with examples for ventilation of spray booths with working pits has been
introduced.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of the EU Directive 2006/42/EC.
For relationship with the EU Directive, see informative Annex ZA, which is an integral part of this
document.
NOTE Although a spray booth, as an integral whole, formally does not fall under the scope of the ATEX Directive
2014/34/EU, the standard is based upon a fundamental risk analysis according to this directive.
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,
Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands,
Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
the United Kingdom.
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SIST EN 16985:2019
EN 16985:2018 (E)
1 Scope
This European Standard deals with all significant hazards, hazardous situations and hazardous events
relevant to spray booths for the application of organic liquid and powder coating materials, when they
are used as intended and under the conditions foreseen by the manufacturer, including reasonably
foreseeable misuse.
See Annex A for significant hazards.
Interfaces between spray booths and other machinery used in coating application are given in Figure 1.

Key
spray booth

1 water output connector
2 connector to electric power supply
3 water input connector
4 connector to pressurized air supply
5 interface of control system
6 fresh air supply
7 connector to exhaust air treatment system
8 connector to RPD air supply
9 booth cleaning system connector
10 connection to external fire extinguishing system
11 connection to lifting device
Figure 1 — Interfaces of a spray booth to ancillary machinery
8

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SIST EN 16985:2019
EN 16985:2018 (E)
The specific significant risks related to the use of this machinery with foodstuff and pharmaceutical
products are not dealt with in this standard.
The specific significant risks related to drying operation of combined spraying and drying booths are not
dealt with in this standard, but in EN 1539:2015.
This European Standard is not applicable to:
• spaces for application of organic coating material consisting only of an extraction wall;
• platforms attached to spray booths (e.g. for touch-up jobs);
• flock booths (see EN 50223:2015);
• spray booths with airflow from vertical inlet to horizontal extraction or from horizontal inlet to
vertical extraction.
This European Standard is not applicable to machinery manufactured before the date of its publication
as European Standard.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 525:2009, Non-domestic direct gas-fired forced convection air heaters for space heating not exceeding
a net heat input of 300 kW
EN 547-1:1996+A1:2008, Safety of machinery — Human body measurements — Part 1: Principles for
determining the dimensions required for openings for whole body access into machinery
EN 746-1:1997+A1:2009, Industrial thermoprocessing equipment — Part 1: Common safety requirements
for industrial thermoprocessing equipment
EN 746-2:2010, Industrial thermoprocessing equipment — Part 2: Safety requirements for combustion and
fuel handling systems
EN 1127-1:2011, Explosive atmospheres — Explosion prevention and protection — Part 1: Basic concepts
and methodology
EN 1539:2015, Dryers and ovens, in which flammable substances are released — Safety requirements
EN 12198-1:2000+A1:2008, Safety of machinery — Assessment and reduction of risks arising from
radiation emitted by machinery — Part 1: General principles
EN 12198-2:2002+A1:2008, Safety of machinery — Assessment and reduction of risks arising from
radiation emitted by machinery — Part 2: Radiation emissi
...

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