Solid Recovered Fuels

This technical report considers the production of solid recovered fuels from selected, non-hazardous, mono- and mixed-wastes.

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General Information

Status
Published
Publication Date
31-Aug-2004
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
01-Sep-2004
Due Date
01-Sep-2004
Completion Date
01-Sep-2004

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SLOVENSKI STANDARD
SIST-TP CEN/TR 14745:2004
01-september-2004
Trdna biogoriva
Solid Recovered Fuels
Ta slovenski standard je istoveten z: CEN/TR 14745:2003
ICS:
75.160.10 Trda goriva Solid fuels
SIST-TP CEN/TR 14745:2004 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST-TP CEN/TR 14745:2004

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SIST-TP CEN/TR 14745:2004
TECHNICAL REPORT
CEN/TR 14745
RAPPORT TECHNIQUE
TECHNISCHER BERICHT
October 2003
ICS 13.030.40; 75.160.10
English version
Solid Recovered Fuels
This Technical Report was approved by CEN on 18 july 2003. It has been drawn up by the Technical Committee CEN/TC 2.
CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,
Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and United
Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2003 CEN All rights of exploitation in any form and by any means reserved Ref. No. CEN/TR 14745:2003 E
worldwide for CEN national Members.

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SIST-TP CEN/TR 14745:2004
CEN/TR 14745:2003 (E)
Contents Page
Foreword. 4
Introduction . 4
1 Scope . 5
2 Terminology. 5
3 Abbreviations . 6
4 Summary of conclusions and recommendations. 6
5 Status of the waste market . 8
6 Status of the market for solid recovered fuels . 10
6.1 Market drivers and barriers. 10
6.1.1 Community energy policy. 10
6.1.2 Community environmental policy . 10
6.1.3 Community legislation . 11
6.1.4 The Kyoto Protocol. 13
6.1.5 Economic and environmental considerations. 14
6.2 Solid recovered fuel producers. 15
6.3 Solid recovered fuel users. 15
6.4 Methods of processing. 16
6.5 Current market size and potential for growth. 16
6.6 Integrated resource and waste management and Cost-Benefit Analysis. 19
7 Review of current standards and related CEN activities . 20
7.1 Austria. 20
7.2 Finland . 20
7.3 France . 20
7.4 Germany. 20
7.5 Italy. 20
7.6 Sweden. 20
7.7 ISO . 20
7.8 Related CEN activities . 21
8 Proposed approach to standardisation. 21
8.1 Preliminary ideas on classification. 21
8.2 Systems for quality assurance. 21
9 Conclusions and recommendations. 22
Annex A (informative) Terminology. 23
A.1 Definitions from European Directives . 23
A.2 Terms and definitions derived from the work of CEN/TC292. 24
A.3 Terms and definitions derived from THERMIE Report “Fuel and Energy Recovery”. 25
Annex B (informative) CO emissions from selected fuels. 28
2
Annex C (informative) Solid recovered fuel producers in CEN Member countries . 30
C.1 Directory of companies . 30
C.2 National commentaries . 37
C.3 Composition of solid recovered fuel . 41
Annex D (informative) Associations of solid recovered fuel producers in the EU. 47
Annex E (informative) Summary of a Cost-Benefit Analysis on Waste to Recovered Fuel. 49
E.1 Introduction . 49
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SIST-TP CEN/TR 14745:2004
CEN/TR 14745:2003 (E)
E.2 Cost-Benefit Analysis.49
E.3 Basic assumptions and scenarios.50
E.4 Results.51
E.5 Conclusions .53
E.6 Discussion.53
Annex F (informative) Standards for solid recovered fuels.55
Annex G (informative) Preliminary ideas on classification and identification systems .58
G.1 Background and objective.58
G.2 Terms and definitions .59
G.3 Purpose and use of classification .60
G.4 Preliminary ideas on Classification and Identification Systems .61
G.5 Fuel classification by essential fuel properties.61
G.6 A Fuel Identification system (FID).62
G.7 Example .62
G.8 Templates for Data sheet and Specifications.62
Annex H (informative) Survey on solid recovered fuels in CEN Member Countries.63
H.1 Introduction.63
H.2 Evaluation of documentation sheets.64
H.2.1 General .64
H.2.2 Plant data.65
H.2.3 Sampling data .65
H.2.4 Digestion .66
H.2.5 Analytical data .66
H.2.6 Applied standards in Europe.66
H.2.7 Discussion.67
H.3 Conclusions and recommendations.68
H.4 Documentation Sheet.69
H.5 Evaluation tables .77
H.5.1 Sampling, reduction, digestion and analytical methods.77
H.5.2 Analysis .79
H.5.3 Standards .81
Bibliography.85
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SIST-TP CEN/TR 14745:2004
CEN/TR 14745:2003 (E)
Foreword
This document CEN/TR 14745:2003 has been prepared by Technical Committee CEN/SS NO2 "Solid fuels",
CMC
the secretariat of which is held by
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by April 2004, and conflicting national standards shall be withdrawn at the
latest by April 2004.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands,
Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and the United Kingdom
This technical report considers the production of solid recovered fuels from selected, non-hazardous, mono-
and mixed-wastes and has been prepared by members of the CEN Task Force 118 “Solid Recovered Fuels”.
Solid recovered fuels can be derived from a wide range of waste streams and are processed into different
physical forms for the (partial) substitution of primary fuels in various combustion technologies.
The estimated quantity of solid recovered fuels produced in the European Union in 2000 was 1.4 million
tonnes (0.7 Mtoe). That figure is expected to rise to 13 million tonnes (6.5 Mtoe) in 2005 and to continue to
grow as combustible waste that is not suitable for material recovery is diverted from landfill in accordance with
the Council Directive on the landfill of waste.
This report aims to present sufficient information about the production, use and environmental considerations
of solid recovered fuels to justify the establishment of a Technical Committee for solid recovered fuels by the
CEN Technical Board, with the approval of the relevant services of the European Commission (EC).
The preparation of the report was supported financially by Contract NNE5-1999-00533 “Waste to Recovered
Fuel” awarded through the ENERGIE Programme of the European Commission’s Fifth Framework
Programme for research.
Annex H of the report was prepared by the European Commission’s Joint Research Centre at Ispra, which
has participated in the CEN Task Force on behalf of DG Environment Unit A.2 and provides an additional
survey of solid recovered fuels in CEN Member Countries, including data on fuel properties and composition,
sampling techniques and analytical methods.
Introduction
CEN Task Force 118 “Solid Recovered Fuels” was created by BT Resolution C64/2000 in April 2000. Its aims
are to initiate the drafting of a CEN Report to describe solid recovered fuels and their use, and also to develop
a Work Programme for drafting relevant Standards. The Work Programme will provide the basis for a CEN
Technical Committee to work on Standards for solid recovered fuels.
CEN/TF118 was established as a consequence of previous CEN activity in the field of solid biofuels. During
the pre-normative work undertaken by CEN Working Group 108 “Solid Biofuels” in 1999/2000 it was decided
that the scope of a future Technical Committee should not include fuels comprising waste materials that would
be subject to the forthcoming Council Directive for the incineration of waste. In due course, that limitation was
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SIST-TP CEN/TR 14745:2004
CEN/TR 14745:2003 (E)
applied to the scope of CEN/TC335 “Solid Biofuels” which was established in April 2000, and CEN/TF118 took
on the responsibility for investigations into solid recovered fuels. CEN/TF118 maintains a close working
relationship with CEN/TC335, to avoid any duplication of effort.
This report is concerned with the current and potential market for solid recovered fuels made from non-
hazardous, mono- and mixed-wastes, excluding those fuels which are included in the scope of CEN/TC335.
The point at which Standards can be applied to solid recovered fuels in the transformation from waste to
useful thermal and electrical energy is illustrated in Figure 1 below. It is intended that Standards should be
used to promote trade in solid recovered fuels and to improve environmental protection.
Figure 1 — The application of standards to solid recovered fuels
1 Scope
This technical report considers the production of solid recovered fuels from selected, non-hazardous, mono-
and mixed-wastes.
2 Terminology
The terminology used in this report is explained in detail in Annex A. It takes account of terms and definitions
derived from European legislation (such as Council Directives), the ongoing work of CEN Technical
Committees (such as CEN/TC292 “Characterisation of waste”) and published technical reports. In cases
where definitions conflict, those set out in legislation must take precedence.
It is not the aim of this report to introduce standardised terminology and definitions; that will be the task of an
expert Working Group within a CEN Technical Committee. The terminology and definitions presented are
simply a means to assist the discussion of the topic of solid recovered fuels and to reduce ambiguity by
providing a common point of reference for all participants in the debate.
At present, there is no clear definition of Solid Recovered Fuel that can claim general acceptance. However,
as a first step, the following definition (based on the term defined in the report “Fuel and Energy Recovery”
produced under Contract DIS-1375-97-FI of the European Commission’s THERMIE Programme) is offered:
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SIST-TP CEN/TR 14745:2004
CEN/TR 14745:2003 (E)
Solid Recovered Fuel is a solid fuel of uniform quality which meets public user-oriented specifications. It is
prepared from selected pre- and post-use, non-hazardous combustible waste in a dedicated process applying
a quality assurance system.
NOTE Note: Combustible wastes fall within the scope of European Directive 2000/76/EC on the incineration of waste
(WID). Plants incinerating only the following wastes are excluded from the scope of the WID. These wastes are included in
the scope of work of CEN/TC335 Solid Biofuels:
i) vegetable waste from agriculture and forestry,
ii) vegetable waste from the food processing industry, if the heat generated is recovered,
iii) fibrous vegetable waste from virgin pulp production and from production of paper from pulp, if it is co-
incinerated at the place of production and the heat generated is recovered,
iv) wood waste with the exception of wood waste which may contain halogenated organic compounds or
heavy metals as a result of treatment with wood-preservatives or coating, and includes in particular such
wood waste originating from construction and demolition waste,
v) cork waste.
It will be a clear priority for a future CEN Technical Committee to establish an acceptable definition as a sound
basis for the rest of its work.
3 Abbreviations
Abbreviations used in this report are listed below:
CFB Circulating-fluidised-bed (combustor)
IPPC Integrated Pollution Prevention and Control
IRWM Integrated Resource and Waste Management
kt kilotonne (1,000 tonnes)
MSW Municipal Solid Waste
Mt Megatonne (1,000,000 tonnes)
Mtoe Million tonnes of oil equivalent
PPWD Packaging and Packaging Waste Directive
toe tonne of oil equivalent
WD Waste Directive
WID Waste Incineration Directive
4 Summary of conclusions and recommendations
The following conclusions can be drawn from the information presented in the report:
1) Solid recovered fuels can be derived from household waste, commercial waste, industrial waste and
other non-hazardous, combustible waste streams.
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2) European Standards for solid recovered fuels are important for:
 the facilitation of trans-boundary shipments (in accordance with the European Regulation
259/93 and the OECD Green List or Appendix B of the Basel Treaty)
 access to permits for the use of recovered fuels
 cost savings for co-incineration plants as a result of reduced measurements (e.g. for heavy
metals)
 the rationalisation of design criteria for combustion units, and the cost savings for equipment
manufacturers that go with it
 guaranteeing the quality of fuel for energy producers.
3) The estimated quantity of solid recovered fuel produced in 2000 was 1,000 kt/a, corresponding to
500 ktoe/a. That figure is expected to rise to 10,000 kt/a in 2005, corresponding to 5,000 ktoe/a. The
main market drivers are economic, resulting from the implementation of instruments within the
framework of European policy on environmental protection.
4) Solid recovered fuels are already used to substitute fossil fuels in cement kilns, power stations and
industrial boilers. Their use in co-incineration and incineration plants is expected to increase.
5) The cost-benefit analysis presented in Annex E shows that, for the three model regions considered,
energy recovery scenarios lead to a significant reduction of greenhouse gas emissions (carbon
dioxide and methane) compared to the baseline scenario of landfilling. The reduction is proportionate
to the diversion of combustible waste from landfill and the yield of recovered fuel (that substitutes
fossil fuel).
6) Fuel recovery is suited to sparsely populated regions where relatively small, de-centralised fuel-
production plants can deliver recovered fuel to existing power stations or plants for the production of
material products. However, this is subject to the granting of appropriate permits in accordance with
the applicable legislation.
7) For larger cities or regions, the production of recovered fuel on the one hand and direct incineration
with energy recovery on the other hand may be an appropriate solution.
8) A survey of solid recovered fuel producers in 2001 has concluded that:
 there is a large variation in the standards applied for the sampling, digestion and analysis of
solid recovered fuels and harmonisation is required urgently
 the wide ranges in the analytical results reported justify the need for a fuel standard with
limit values
 more detailed information is required about the waste input to the production process
 there is sufficient information available to justify the drafting of a Standardisation Mandate to
be issued to CEN by the European Commission for developing European standards for
solid recovered fuels (RDF, etc.)
It is strongly recommended that a CEN Technical Committee should be established as soon as possible, with
a view to producing relevant European Standards by the end of 2003.
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5 Status of the waste market
It must be said that it is very difficult to obtain accurate, up-to date information about waste generation and
recovery/disposal routes in the European Union. One of the greatest obstacles is the lack of consistency
among the Member States in the definition of waste categories such as Domestic Waste and Municipal Solid
Waste. The data for Member States in the two tables below are based on the report from the Commission to
the Council and the European Parliament on the implementation of Community waste legislation for the period
th
1995 to 1997 (COM (1999) 752 final of 10 January 2000), unless stated differently in the notes following the
table.
Table 1 — Solid waste generation in Europe
State Domestic Waste/MSW Other Waste (kt/a) Other Waste that is incinerated
(kt/a) (kt/a)
Austria 2 775 42 950 1 940
Belgium (1997)     4 633 42 253 2 261
Denmark (1996)     2 767 (1996)      9 876 867
Finland (1997)       980 (1997)     65 787 4 779
France (1998)    27 000 (1998)    600 000 3 600
Germany (1997)    39 068 N/r N/r
Greece (1992)     3 197 N/r N/r
Ireland (1995)     1 503 (1995)      4 888 36
Italy (1995)    25 400 N/r N/r
Luxembourg (1997)       208 (1997)      2 520 0
Netherlands (1997)     7 945 (1997)     44 740 2 925
Norway 2 794 4 698 N/r
Portugal (1994)     3 480 N/r N/r
Spain (1994)    14 296 N/r N/r
Sweden (1994/95)   3 200 N/r N/r
Switzerland (1999)     2 600
UK (1995/96)  26 500 (1994/95) 221 915 N/r
Total 168 346
NOTE kt/a = 1,000 tonnes per year
(1995) = source-year for data
N/r = not reported
Domestic Waste = Household Waste
Data for France come from ADEME (French Agency for Environment and Energy Management). The figure for Other
Waste that is incinerated does not include the biomass waste that is incinerated.
Data for Norway come from the Norwegian Council for Building Standardisation
Data for Switzerland come from the Swiss Agency for the Environment, Forests and Landscape
The figures in this table are only indicative as they do not correspond to the same harmonized definition throughout
the European Union.
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The term “Other Waste” in Table 1 (as it is applied to the figures for EU Member States with the exception of
France) covers a multitude of waste materials such as sludge, industrial waste, waste from energy and water
supply, mining waste, agricultural waste and construction waste. A proportion of Other Waste is combustible,
as can be seen from the last column of Table 1. The total quantity of combustible waste other than
Domestic/MSW could be estimated at 30 to 50% of the Domestic/MSW total i.e. 50 to 80 Mt/a.
Table 2 —Domestic Waste/MSW management options applied in Europe
State Recycling Incineration (kt/a) Landfill Other
(kt/a) With energy Without energy (kt/a) (kt/a)
recovery recovery
Austria 1 263 431 0 1 261 0
Belgium     (1997) 1 828 1 089 235 1 481 0
Denmark    (1996) 777 1 545 N/r 428 16
Finland     (1997) 170 32 0 560 218
France     (1998) 2 204 7 900 1 800 13 700 1 400
Germany    (1997) 11 562 8 992 0 17 904 N/r
Greece     (1992) 226 1 2 970 N/r
Ireland      (1995) 118 N/r N/r 1 383 N/r
Italy N/r 1400 24 000 N/r
Luxembourg (1997) 15 116 N/r 77 N/r
Netherlands  (1997) 3 520 3 220 130 1 205 N/r
Norway 480 391 84 1 676 168
Portugal     (1994) N/r N/r N/r 3 060 420
Spain       (1994) N/r 625 11 901 1 770
Sweden     (1994) 500 1 300 N/r 1 200 200
Switzerland  (1999) 2 000 486 0 114
UK      (1995/96) 1 868 1 217 1 099 22 080 236
Total 26 531 105 000
NOTE kt/a = 1,000 tonnes per year
(1995) = source-year for data
N/r = not reported
Domestic waste = Household Waste
Data for France come from ADEME (French Agency for Environment and Energy Management).
Data for Norway come from the Norwegian Council for Building Standardisation
Data for Switzerland come from the Swiss Agency for the Environment, Forests and Landscape
In the Netherlands, the GEVUDO plant still has two incinerators without energy recovery
The figures in this table are only indicative as they do not correspond to the same harmonised definition throughout
the European Union.
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The total installed capacity for waste incineration in the EU Member States in 2000 has been estimated at 45
Mt/a (according to a European Incineration Profile compiled by the Juniper Consultancy in October 2000).
6 Status of the market for solid recovered fuels
6.1 Market drivers and barriers
6.1.1 Community energy policy
The EU’s main energy policy targets include:
 Meeting Kyoto objectives (through 8% reduction in CO emissions between 2008 and 2012 compared to
2
1990)
 Doubling the share of renewable energy sources (from 6% to 12% of gross inland energy consumption)
 Improving energy efficiency (increase it by 18% until 2010 compared to 1995)
 Maintaining security of supply.
The tools for the EU’s strategy for renewable energy are:
 White Paper on Energy (1995)
 White Paper on Renewable Energy Sources (RES) (1997), including the Action Plan and Campaign for
Take-Off
 Draft Directive on RES (2000)
The use of biomass and waste accounted for 44.8 Mtoe in 1995. Its projected contribution in 2010 is135 Mtoe,
of which about a third will come from waste.
6.1.2 Community environmental policy
th
The European Commission has proposed a new action programme for the environment (the 6 EU
Environment Action Programme). The Programme focuses on areas where more action is needed. It sets out
objectives for the next ten years and beyond. It suggests that the key to our long-term welfare is sustainable
development; finding ways of improving our quality of life without causing harm to the environment.
One of the main areas where new effort and impetus is needed is ”Preserve natural resources and manage
waste”. The Commission proposes to the European Parliament and the Council to agree the following aims:
The Programme aims at stabilising the atmospheric concentration of greenhouse gases at a level that will not
cause unnatural variations of the earth’s climate. (3)
The Programme aims at protecting and restoring the functioning of natural systems and halting the loss of bio-
diversity. (4)
The Programme aims at an environment where levels of man-made contaminants do not give rise to
significant impacts on, or unaccep
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