Steel wire and wire products for fencing and netting - Part 8: Welded mesh gabion products

This European Standard specifies requirements for the mechanical properties, dimensions, coatings, test methodology and delivery conditions of welded mesh gabions products. The general meaning of welded mesh gabion is a metallic box made of welded wire mesh to be filled with stone or other suitable material. Only the characteristics of the metallic cage are subject of this document. Filling materials, e.g. coarse armourstone, are covered in other standards. This document covers gabions produced from welded wire fabric and accessories coated with a zinc coating, a hot-dip galvanization or a zinc-aluminium alloy, polyvinyl chloride (PVC) or stainless steel. Accessories include complementary materials such as spiral binders, rings, lacing wires, tie-rods or spacers.

Stahldraht und Drahterzeugnisse für Zäune und Drahtgeflechte - Teil 8: Geschweißte Gitter für Steinkörbe

1.1   Gegenstand
Diese Europäische Norm legt die Anforderungen an die mechanischen Eigenschaften, Maße, Überzüge, Prüf-verfahren und Lieferbedingungen von geschweißten Gittern für Steinkörbe (Gabionen) fest. Unter einem Steinkorb mit geschweißten Gittern versteht man im Allgemeinen einen metallischen Behälter aus geschweiß-tem Drahtgitter, der mit Steinen oder anderem geeigneten Material gefüllt wird.
Gegenstand dieses Dokumentes sind nur die Eigenschaften des Metallkorbes.
Füllmaterialien, z. B. grobe Wasserbausteine, werden in anderen Normen beschrieben.
Dieses Dokument behandelt Steinkörbe und Zubehörteile für Steinkörbe, die aus einem geschweißten Gitter mit einem Überzug aus Zink, z. B. durch Feuerverzinken aufgebracht, oder einem Überzug aus einer Zink-Aluminium-Legierung oder mit einer Beschichtung aus Polyvinylchlorid (PVC) oder aus nicht rostendnichtrostendem Stahl gefertigt sind. Zubehörteile sind z. B. Spiralbinder, Ringe, Bindedrähte, Spannstangen oder Distanzhalter.
1.2   Bestimmungsgemäße Verwendung
Zur bestimmungsgemäßen Verwendung der zu prüfenden Bauprodukte gehören folgende Anwendungen: Bodensicherung, Bodenbefestigungssysteme, Ausbau von Flüssen (Sohl- und Uferbefestigung), Erosionsschutz, Böschungssicherung, Schallschutzwände, Zäune, Landschaftsbau, Abdeckungen oder Verkleidungen sowie architektonische Zwecke.
Das nachstehende Bild 1 stellt einige relevante Beispiele für die Anwendung von Steinkörben dar.

Fils et produits tréfilés en acier pour clôtures et grillages - Partie 8: Gabions à mailles soudées

1.1 Objet
La présente Norme européenne spécifie les prescriptions relatives aux caractéristiques mécaniques, aux
dimensions, aux revêtements, à la méthode de contrôle et aux conditions de livraison des gabions à mailles
soudées. Par gabion à mailles soudées, on entend une cage métallique constituée de panneaux en grillage
en acier soudé à remplir de pierres ou d’un autre matériau adapté.
Seules les caractéristiques de la cage métallique entrent dans le cadre du présent document.
Les matériaux de remplissage, tels que les pierres, font l’objet d’autres normes.
Le présent document s’applique aux gabions produits à partir de treillis et accessoires revêtus de zinc ou
d’alliage de zinc, de polychlorure de vinyle (PVC) ou en acier inoxydable, Les accessoires comprennent les
matériaux complémentaires comme les spirales, barres ou goupilles de jonction, agrafes, fils de ligature,
tirants ou distanceurs.
1.2 Usages prévus
Les usages prévus pour le produit de construction étudié sont les suivants : soutènement des sols, systèmes
de remblais renforcés, correction de cours d’eau, lutte contre l’érosion, murs antibruit, clôtures,
aménagements paysagers, habillages ou façades et applications architecturales.
La Figure 1 ci-dessous montre quelques exemples d’applications des gabions.
(...)
Légende
1 soutènement de talus avec gradins externes
2 soutènement de talus avec gradins internes (parement droit)
3 protection de talus
4 murs autoporteurs, par exemple écrans antibruit ou clôtures
5 parements, par exemple pour les façades ou applications architecturales
Figure 1 - Exemples d’applications des gabions

Jeklena žica in žični izdelki za ograje in mreže - 8. del: Varjene mreže za jeklene žičnate košare (gabione)

Ta evropski standard določa zahteve za mehanske lastnosti, dimenzije, prevleke, preskusno metodologijo in dobavne pogoje za varjene mreže za jeklene žičnate košare (gabione). Splošni pomen varjene mreže za jeklene žičnate košare je kovinska škatla iz mreže iz varjene žice, ki se napolni s kamni ali drugim ustreznim materialom. V tem dokumentu so obravnavane samo lastnosti kovinske kletke. Polnilni materiali, npr. grobi cestni kamen, so obravnavani v drugih standardih. Ta dokument zajema gabione, izdelane iz varjene žice, in dodatke, prevlečene s cinkovo prevleko, vročim cinkanjem ali z zlitino iz cinka in aluminija, polivinilkloridom (PVC) ali nerjavnim jeklom. Med dodatke spadajo dopolnilni materiali, kot so spiralni vpenjalniki, obroči, vezne žice, vezni drogi ali separatorji.

General Information

Status
Published
Public Enquiry End Date
01-Feb-2009
Publication Date
11-Dec-2013
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
27-Nov-2013
Due Date
01-Feb-2014
Completion Date
12-Dec-2013

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Stahldraht und Drahterzeugnisse für Zäune und Drahtgeflechte - Teil 8: Geschweißte Gitter für SteinkörbeFils et produits tréfilés en acier pour clôtures et grillages - Partie 8: Gabions à mailles soudéesSteel wire and wire products for fencing and netting - Part 8: Welded mesh gabion products91.090Konstrukcije zunaj stavbExternal structures77.140.65Jeklene žice, jeklene vrvi in verigeSteel wire, wire ropes and link chainsICS:Ta slovenski standard je istoveten z:EN 10223-8:2013SIST EN 10223-8:2014en,fr,de01-januar-2014SIST EN 10223-8:2014SLOVENSKI
STANDARD



SIST EN 10223-8:2014



EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 10223-8
December 2013 ICS 77.140.65 English Version
Steel wire and wire products for fencing and netting - Part 8: Welded mesh gabion products
Fils et produits tréfilés en acier pour clôtures et grillages - Partie 8: Gabions à mailles soudées
Stahldraht und Drahterzeugnisse für Zäune und Drahtgeflechte - Teil 8: Geschweißte Gitter für Steinkörbe This European Standard was approved by CEN on 29 June 2013.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2013 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 10223-8:2013 ESIST EN 10223-8:2014



EN 10223-8:2013 (E) 2 Contents Page Foreword .3 1 Scope .4 1.1 Subject .4 1.2 Intended use .4 2 Normative references .5 3 Terms and definitions .5 4 Classification . 13 5 Information to be supplied by the purchaser . 13 6 Manufacture . 14 6.1 General . 14 6.2 Base metal . 14 6.2.1 Low carbon steel for wire . 14 6.2.2 Stainless steel for wire . 14 6.3 Metallic coatings . 14 6.4 Requirements for PVC coating . 14 7 Requirements . 17 7.1 General . 17 7.2 Gabion and gabion mattress sizes . 17 7.3 Mesh sizes . 17 7.4 Wire properties of welded gabion products . 18 7.5 Weld shear strength . 18 7.6 Ageing and corrosion resistance . 18 7.6.1 Zn95Al5 class A or equivalent advanced metallic coatings . 18 7.6.2 Advanced metallic coatings class A . 18 7.6.3 PVC coated . 19 7.6.4 Hot dip galvanized products . 19 7.7 Lacing wire, spirals and rings . 19 8 Sampling and testing . 19 9 Inspection and documentation . 19 10 Packaging . 20 Annex A (informative)
Description of environment of installation site, coating wire requirements . 21 Bibliography . 24
SIST EN 10223-8:2014



EN 10223-8:2013 (E) 3 Foreword This document (EN 10223-8:2013) has been prepared by Technical Committee ECISS/TC 106 “Wire rod and wires”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2014, and conflicting national standards shall be withdrawn at the latest by June 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. EN 10223, Steel wire and wire products for fencing and netting consists of the following parts:  Part 1: Zinc and zinc-alloy coated steel barbed wire  Part 2: Hexagonal steel wire netting for agricultural, insulation and fencing purposes  Part 3: Hexagonal steel wire mesh products for civil engineering purposes  Part 4: Steel wire welded mesh fencing  Part 5: Steel wire woven hinged joint and knotted mesh fencing  Part 6: Steel wire chain link fencing  Part 7: Steel wire welded panels for fencing  Part 8: Welded mesh gabion products (the present document) According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. SIST EN 10223-8:2014



EN 10223-8:2013 (E) 4 1 Scope 1.1 Subject This European Standard specifies requirements for the mechanical properties, dimensions, coatings, test methodology and delivery conditions of welded mesh gabions products. The general meaning of welded mesh gabion is a metallic box made of welded wire mesh to be filled with stone or other suitable material. Only the characteristics of the metallic cage are subject of this document.
Filling materials, e.g. coarse armourstone, are covered in other standards. This document covers gabions produced from welded wire fabric and accessories coated with a zinc coating, a hot-dip galvanization or a zinc-aluminium alloy, polyvinyl chloride (PVC) or stainless steel. Accessories include complementary materials such as spiral binders, rings, lacing wires, tie-rods or spacers. 1.2 Intended use The intended use for the considered construction product is: earth retention, soil reinforcement systems, river training, erosion control purposes, slope retention, sound barriers, fencing, landscaping, covering or cladding as well as architectural purposes. Figure 1 below shows some relevant examples of applications of gabions.
Key 1 stepped face retaining structure 2 flush face retaining structure 3 slope protection 4 free standing walls, e.g. sound barrier 5 claddings, e.g. for architectural applications Figure 1 — Example of applications of gabions SIST EN 10223-8:2014



EN 10223-8:2013 (E) 5 2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 10088-1, Stainless steels — Part 1: List of stainless steels EN 10218-2:2012, Steel wire and wire products — General — Part 2: Wire dimensions and tolerances EN 10244-1, Steel wire and wire products — Non-ferrous metallic coatings on steel wire — Part 1: General principles EN 10244-2, Steel wire and wire products — Non-ferrous metallic coatings on steel wire — Part 2: Zinc or zinc alloy coatings EN 10245-1, Steel wire and wire products — Organic coatings on steel wire — Part 1: General rules EN 10245-2, Steel wire and wire products — Organic coatings on steel wire — Part 2: PVC finished wire EN ISO 1461, Hot dip galvanized coatings on fabricated iron and steel articles — Specifications and test methods (ISO 1461) EN ISO 4892-2, Plastics — Methods of exposure to laboratory light sources — Part 2: Xenon-arc lamps (ISO 4892-2) EN ISO 4892-3, Plastics — Methods of exposure to laboratory light sources — Part 3: Fluorescent UV lamps (ISO 4892-3) EN ISO 6988, Metallic and other non-organic coatings — Sulfur dioxide test with general condensation of moisture (ISO 6988) EN ISO 9223:2012, Corrosion of metals and alloys — Corrosivity of atmospheres — Classification, determination and estimation (ISO 9223:2012) EN ISO 9227, Corrosion tests in artificial atmospheres — Salt spray tests (ISO 9227) EN ISO 16120-2, Non-alloy steel wire rod for conversion to wire — Part 2: Specific requirements for general-purpose wire rod (ISO 16120-2) DIN 50018, Testing in a saturated atmosphere in the presence of sulfur dioxide 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 gabion welded wire panelled container, partitioned, of variable size, and filled with stone or other suitable material at the site of use, or to be factory prefilled to form flexible, permeable, monolithic structures such as retaining walls, sea walls, channel linings, revetments, and weirs for erosion control
Note 1 to entry: See Figures 2 a) and 2 b). SIST EN 10223-8:2014



EN 10223-8:2013 (E) 6 3.2 gabion mattress gabion with a relatively short height in comparison with the width and length dimensions, generally used for river bank, slope protection or anti-scour erosion protection Note 1 to entry: The inner partitions that divide the cage are called diaphragms and are usually spaced at one metre intervals. At the customer’s request, this interval can be reduced. The gabion current sizes are shown in Table 2. 3.3 trapezoidal gabion gabion of which the width of the lid is smaller than the width of the base
Note 1 to entry: See Figure 2 b). 3.4 bracing tie length of suitable wire used to brace the gabion either across corners or front to back 3.5 lacing wire length of suitable wire used to assemble gabions and gabion mattresses 3.6 spirals
spiral binder spiral binders for gabions; section of steel wire coated with zinc, zinc-aluminium alloy or organic over-coating, or stainless steel wire forming a spiral and used to assemble and interconnect empty gabions and to close and secure the units filled with stone, as a replacement for lacing wire or rings 3.7 joining pin piece of steel wire with J-shaped end, used to attach adjacent gabions assembled by spiral 3.8 gabion ring C-shaped ring, made from very high resistance zinc or zinc-aluminium alloy coated steel wire or stainless steel wire, used to assemble and interconnect the empty gabions and to close and secure the units filled with stone 3.9 mesh sizes centre-to-centre distance between two consecutive wires 3.10 looped gabion gabion existing of panels with looped ends which are connected to each other by locking pins 3.11 locking pin from metallic coated wire or stainless steel made pin, used to connect panels with looped ends and thus build a looped gabion box or a cellular structure SIST EN 10223-8:2014



EN 10223-8:2013 (E) 7
Key 1
lid panel 2
back panel 3
end panel 4 diaphragm panel 5 face panel 6 base panel Factory assembly of panels: one clip every 225 mm on all joints. Figure 2 a) — Some illustrations of definitions SIST EN 10223-8:2014



EN 10223-8:2013 (E) 8
Key 1 joining pin 2 lid 3 diaphragm 4 base 5 end 6 spirals 7 trapezoidal gabion 8 bracing tie H height L length W width Figure 2 b) — Some illustrations of definitions SIST EN 10223-8:2014



EN 10223-8:2013 (E) 9 Figures 3 a) to 3 d) show various types of jointing systems:
a)
b) SIST EN 10223-8:2014



EN 10223-8:2013 (E) 10
c)
d)SIST EN 10223-8:2014



EN 10223-8:2013 (E) 11 Possible bracing tie layouts: Diagonally in the corners or across the gabion:
e) The panel cut, the stacking or use of special panels (trapezoidal, circular, with rounded corners or special corners, etc.) allow obtaining a great variety of layouts:
f) The radius can be freely adjusted:
g) The gabions can be fitted into one another:
h) SIST EN 10223-8:2014



EN 10223-8:2013 (E) 12 Custom-made elements (trapezoidal panels, etc.) can be used:
i) Special trapezoidal panels or rounded shapes for very small radius:
j) Re-entrants for guardrail or fence fitting (above): SIST EN 10223-8:2014



EN 10223-8:2013 (E) 13 Re-entrants for letter boxes, lighting, etc. (below):
k) Figure 3 — Examples illustrating the definitions for enclosed cellular structure 4 Classification Welded wire mesh gabions can be classified according to the coating, as follows:  Welded wire fabric, hot-dip galvanized according to EN ISO 1461 after manufacturing (welding, bending, etc.).  Welded wire fabric made from wire, coated with zinc-aluminium alloy coated before welding into the fabric. Spirals, lacing wire, locking pins, c-rings and bracing ties are also produced from zinc-aluminium-alloy coated wire.  Welded wire fabric, and lacing wire are produced from zinc coated wire and over coated with PVC. Spirals, locking pins and brace ties are produced from stainless steel wire or zinc coated wire and over coated with PVC.  Welded wire fabric, spirals, lacing wire, locking pins and brace ties are produced from stainless steel wire. 5 Information to be supplied by the purchaser The following information shall be supplied by the purchaser at the time of enquiry and order: a) number of this European Standard; b) quantity and type of gabion; c) size of the units; d) mesh size; e) wire diameter; f) stainless steel wire (see 6.2.2) or steel wire including metallic coating type (see 6.3); g) description of the site environment level (see Table 1); h) characteristics of the eventual PVC coating (see 6.4); SIST EN 10223-8:2014



EN 10223-8:2013 (E) 14 i) inspection documentation requirements. 6 Manufacture 6.1 General The Quality Management System, supervising the internal manufacturer’s procedure
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